OlBlueCJ7
05-31-2006, 07:57 AM
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/PB240062.jpg
So, the previous owner of my CJ7 had made quite a mess of the dash with trying to install a radio & speakers. The radio hole was crooked, and the original speaker slots had been butchered in order to try & fit different speakers. I had added another hole myself to the left of the steering column to add an in-cab winch remote, and botched that job as well.
In an effort to try & fix this, I trimmed all the openings, and tried to weld in patch panels. My idea was that I could weld in the patch panels, slap a little bondo on it, and it'd be good as new. Long story short, it almost looked worse after I got done with it, than when I started.
I got to thinking I could probably just reverse-design the factory dash, putting it into AutoCAD, and then sending the flat layout out to some places around to see what having one 'cut' would cost. I checked prices on basic 'replacement' dashes, and found them to be ridiculously expensive for a piece of tin. Besides - I wanted to customize mine a bit, so that it looked 'kinda' factory, but more suited to my needs.
I sat down with my dash & my laptop one evening, and a few hours later I had a preliminary layout for my dash. After going back and forth on design & capabilities with the company doing the work (they were awesome to deal with)this is what showed up a few nights later:
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P1250004.jpg
Originally, my dash was 'loaded' - radio/w speaker grilles, clock & tach. My clock has long since hazed over, but my tachometer is still operable. It was very difficult to see in it's stock location (to the right of the steering column, above the wiper switch). I decided to get rid of the radio & speaker holes, get rid of the clock opening (left side of steering column) and rearrange the oil pressure & voltage gauges so that I could have the factory tach more in the 'center' of the dash, where it would be easier to see.
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P1250001.jpg
I'm actually have to do a slight redesign on it right now, as the tachometer hits the defroster plenum - I'm just going to relocate the oil & voltage gauges so the reside vertically next to the speedo, rather than horizontally. That will allow me to move the tach down a little, and give the plenum the room it needs.
Oh - did I mention I wanted something a little beefier than the stamped original?
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P1250002.jpg
Not sure what factory is (18/20ga maybe?) but I had this one cut out of 11ga. Nice and rigid, without being overkill.
After smashing one of my fingers a couple weeks ago, I hadn't been able to do much work in the garage. Finally though, this past weekend I got some time, and enough dexterity in my hand to work on the project again.
I didn't have the tools or money to build a custom steel glovebox, so I'm using the factory cardboard one for the time being. I made a new glovebox door out of aluminum treadbrite because the factory one wouldn't work.
Here are some pics:
Test fitting the new hinge for the glovebox:
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P5250012.jpg
Getting ready for paint:
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P5250013.jpg
First coat of primer on the backside:
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P5260015.jpg
First coat of color:
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P5270016.jpg
Two cans of color, two cans of clear, and some gauges:
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P5280018.jpg
I put new indicators in, but everything else is factory (switches & gauges):
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P5280019.jpg
So, the previous owner of my CJ7 had made quite a mess of the dash with trying to install a radio & speakers. The radio hole was crooked, and the original speaker slots had been butchered in order to try & fit different speakers. I had added another hole myself to the left of the steering column to add an in-cab winch remote, and botched that job as well.
In an effort to try & fix this, I trimmed all the openings, and tried to weld in patch panels. My idea was that I could weld in the patch panels, slap a little bondo on it, and it'd be good as new. Long story short, it almost looked worse after I got done with it, than when I started.
I got to thinking I could probably just reverse-design the factory dash, putting it into AutoCAD, and then sending the flat layout out to some places around to see what having one 'cut' would cost. I checked prices on basic 'replacement' dashes, and found them to be ridiculously expensive for a piece of tin. Besides - I wanted to customize mine a bit, so that it looked 'kinda' factory, but more suited to my needs.
I sat down with my dash & my laptop one evening, and a few hours later I had a preliminary layout for my dash. After going back and forth on design & capabilities with the company doing the work (they were awesome to deal with)this is what showed up a few nights later:
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P1250004.jpg
Originally, my dash was 'loaded' - radio/w speaker grilles, clock & tach. My clock has long since hazed over, but my tachometer is still operable. It was very difficult to see in it's stock location (to the right of the steering column, above the wiper switch). I decided to get rid of the radio & speaker holes, get rid of the clock opening (left side of steering column) and rearrange the oil pressure & voltage gauges so that I could have the factory tach more in the 'center' of the dash, where it would be easier to see.
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P1250001.jpg
I'm actually have to do a slight redesign on it right now, as the tachometer hits the defroster plenum - I'm just going to relocate the oil & voltage gauges so the reside vertically next to the speedo, rather than horizontally. That will allow me to move the tach down a little, and give the plenum the room it needs.
Oh - did I mention I wanted something a little beefier than the stamped original?
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P1250002.jpg
Not sure what factory is (18/20ga maybe?) but I had this one cut out of 11ga. Nice and rigid, without being overkill.
After smashing one of my fingers a couple weeks ago, I hadn't been able to do much work in the garage. Finally though, this past weekend I got some time, and enough dexterity in my hand to work on the project again.
I didn't have the tools or money to build a custom steel glovebox, so I'm using the factory cardboard one for the time being. I made a new glovebox door out of aluminum treadbrite because the factory one wouldn't work.
Here are some pics:
Test fitting the new hinge for the glovebox:
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P5250012.jpg
Getting ready for paint:
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P5250013.jpg
First coat of primer on the backside:
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P5260015.jpg
First coat of color:
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P5270016.jpg
Two cans of color, two cans of clear, and some gauges:
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P5280018.jpg
I put new indicators in, but everything else is factory (switches & gauges):
http://i5.photobucket.com/albums/y165/OlBlueCJ7/Dash Project/P5280019.jpg