: Long Travel Rear Suspension 96+ runner


Chaplain
05-01-2007, 05:30 PM
Just put a Total Chaos front suspension on the runner and am looking for ideas for the rear. Any suggestions out there?

ADD
05-01-2007, 05:48 PM
big ass coilovers? I would check the ttora board. There is a lot of good tech on desert rigs there

Chaplain
05-01-2007, 06:15 PM
big ass coilovers? I would check the ttora board. There is a lot of good tech on desert rigs there

I was thinking about that, a hoop and a big coil would be easy. However I don't believe there is enough room for a coil between the tire and frame. I would like to keep from going up in the cab if possible because I still want the storage/sleeping area/quietness of an uncut cab. Chances are I'll end up in there, but I want to make sure I'm not missing something a little more creative first.

Sorry, what is the ttora board? I know of race_dezert and desert rangers.

Thanks for input.

EWong
05-01-2007, 07:17 PM
www.ttora.com

look in the LONG TRAVEL SUSPENSION forum...

LT isnt that popular on this forum... suprised the flames havent come out :)

Chaplain
12-12-2007, 11:21 PM
Done!
Strapped at 13" just like front.

http://a396.ac-images.myspacecdn.com/images01/93/l_a44507d3ed1913ffaded5b5f7b5501cb.jpg

ADD
12-12-2007, 11:40 PM
damn!!!! kick ass dude. i will be starting my LT truck soon. I will most likely be going with the GEN 2 caddy kit only because i want to keep my 4wd, but the GEN 3 caddy kit makes my mouth water!!!! But then i lose 4wd, so that sucks. For the rear i will be going with the 62" deavers, until i can save up for coilovers and a 4 link

Chaplain
12-13-2007, 09:12 AM
I will most likely be going with the GEN 2 caddy kit only because i want to keep my 4wd, but the GEN 3 caddy kit makes my mouth water!!!! But then i lose 4wd, so that sucks. For the rear i will be going with the 62" deavers, until i can save up for coilovers and a 4 link

If its a driver for the street too I wouldn't recommend the GEN3 kit, the GEN 2 kit is more than sufficient for offroad and handles pavement great too. Total Chaos also has a sweet leaf spring kit that includes the 62" deavers. Buy them both at the same time and ask Pat to give you a break on price.

Front pic. http://a482.ac-images.myspacecdn.com/images01/13/l_fadee62b7df2f84f2ab85aa28192cb29.jpg

mxmw54
12-13-2007, 11:35 PM
[QUOTE=Chaplain;7605788]Done!
Strapped at 13" just like front.



Definately can't flame that! very nice work.

Dirty Harry
12-14-2007, 07:50 AM
Looks great Steve, I definitely have suspension envy on my 4Runner.

Chaplain
12-14-2007, 09:38 AM
Definitely can't flame that! very nice work.

Always feels good not to get flamed on here. Thanks, but I can't take too much of the credit. I weld like a grade schooler, but I can draw on napkins well.

> Twisted Customs (see Dec Dirtsport MIM) made the upper/lower control arms and panhard bar. They utilized heims with their special spacers on axle end, and bushings on the frame end to free up all the bind. I know there are beefier looking arms out there but these are the same as their competition rigs.
> Sway-A-Away 2x10 emulsion shocks with the addition of high capacity remote reservoirs to keep things cool. Brian Bell, of SAW valved them to perfection.
> Light Racing's 6" Jounce controls the uptravel.
>Spidertrax provided the wheel spacers to keep things from rubbing and allows the rear to track inline with the wider front.
> Downey swaybar extender and coils.

Harry, all you need is a good shock. Call SAW up and order up a pair.

Blue-Beard
12-14-2007, 10:25 AM
Looks pretty sweet!
Do you have any more pics you can post of the rear suspension setup?

Chaplain
12-14-2007, 11:54 AM
Looks pretty sweet!
Do you have any more pics you can post of the rear suspension setup?
Here are a few, anything particular that you are looking for?

http://a108.ac-images.myspacecdn.com/images01/16/l_1b02ab28aafe85fffe95cc094e5f2b9b.jpg

http://a480.ac-images.myspacecdn.com/images01/112/l_03714411fd556b1bf333f8b4b45824e7.jpg

http://a331.ac-images.myspacecdn.com/images01/110/l_cbed8e36d408bde4758905d9df2a5c1a.jpg

Blue-Beard
12-17-2007, 09:21 AM
Here are a few, anything particular that you are looking for?



No nothing in particular really, just wanted to see some more pics. I love pictures! :homer: :D

Chaplain
12-17-2007, 10:54 AM
Pictures Pictures pictures. If it weren't for picture I would have never learned to read. :)

The frame was notched slightly to reset the Light Racing mount deeper keeping things away from the tires. If this is too much work or you don't want to cut into your frame then get the 3" jounce and bucket mounting kit. I wanted more controlled up travel (6" jounce) and easier acceptability to make adjustments. This placement measures out perfect for up-travel contact. Also notice how the cross brace thing (technical term) was sleeved to tie the two hoops together for additional strength. http://a171.ac-images.myspacecdn.com/images01/31/l_0bdda2dd82072618393352f207f3d0a2.jpg

Ignore the length of the upper arm bolts. I wanted the strength of longer shanks but was too lazy to crawl back up there with the sawzaw. Its embarrassing seeing all those threads so I'll get back under there. The Twisted Custom panhard bar is adjustable using treaded heims at both ends. http://a249.ac-images.myspacecdn.com/images01/97/l_40b83787aae8dbf1ba6ceef7a55085f0.jpg

Twisted Custom machined misalignment spacers to fit the factory mounts. All I had to do was drill out the holes for larger bolts. Removing the shock mount bolt is a tight fit past the lower arm mount, but it does come out. Could have used a little more room (up or down) here but that is where the tape measure said to put the shock mounts.http://a476.ac-images.myspacecdn.com/images01/104/l_3b028e820709b698820cb67cce83a4fb.jpg

Another shot of Twisted Customs work strapping the bushing housing for additional strength and fitting the factory mount perfect. http://a557.ac-images.myspacecdn.com/images01/59/l_a8d905a1a0ee1a9a0e62ce372bc49cbc.jpg

Other options/improvements could be made to get more articulation and/or travel out of the rearend. I didn't want to reinvent the Toyota protractor or cut up my cargo area, at the end of the day its just a 4Runner and a daily driver. :)

Chaplain
03-01-2008, 05:00 PM
Here is a pic I took the other night with the tire almost all the way stuffed. As you can see there is still an inch before any tire rub on the shock. (this is the stuffed tire).
http://a937.ac-images.myspacecdn.com/images01/64/l_8901224edde1eb5ba672bb329b09c630.jpg

I increased my tire size from a 265 to a 285x70x17 (33") BFG KM2's so I had to do some cutting. The added tire size was going to work havic on the fenders so out came the cutoff wheel.:saw: I was able to trim a good 1" out of the fenders without getting into the door.
BEFORE:
http://a716.ac-images.myspacecdn.com/images01/87/l_8512b9dea7ecc4b6dba342d81ff0072b.jpg
AFTER:
http://a795.ac-images.myspacecdn.com/images01/9/l_4cc3dbd8c39b2d6ac4e4ee9a2c95f382.jpg
I covered the sharp edges and hacks with a small piece of trim.

ErikB
03-03-2008, 09:33 AM
Here is a pic I took the other night with the tire almost all the way stuffed. As you can see there is still an inch before any tire rub on the shock. (this is the stuffed tire).
http://a937.ac-images.myspacecdn.com/images01/64/l_8901224edde1eb5ba672bb329b09c630.jpg



I was just looking at this post the other day since I'm going to mount my shocks and in about the same location. My springs will go under the frame and the bumpstops will probably go inside them somehow.

Looks to me like you've still got a LOT of compression to go though.:confused: The bumpstop isn't touching, let alone compressed. That would tilt the axle more, moving the tire more towards the shock...

I'm also curious how close the shock body gets to the frame on the drooped side? I plan on mounting my shocks upside down so that there is only shaft showing on the drooped side, giving a little more frame clearance. They'll be a little closer to the frame I think.

Chaplain
03-03-2008, 11:10 AM
I was just looking at this post the other day since I'm going to mount my shocks and in about the same location. My springs will go under the frame and the bumpstops will probably go inside them somehow.

Looks to me like you've still got a LOT of compression to go though.:confused: The bumpstop isn't touching, let alone compressed. That would tilt the axle more, moving the tire more towards the shock...

I'm also curious how close the shock body gets to the frame on the drooped side? I plan on mounting my shocks upside down so that there is only shaft showing on the drooped side, giving a little more frame clearance. They'll be a little closer to the frame I think.

Your right: I really need to borrow someones forklift/ramp to get a better idea of its articulation abilities/failures. When I'm out running taking a picture is a afterthought and I completely forgot to snap a photo of the dropped side.

Light Racing makes a mount that puts the jounce inside the coil bucket. I would only go with this mount if you have the smaller of the two jounce shocks. I wanted more controlled up travel so I went with the larger of the two sizes.

I'll try and get some better articulation pics posted soon.

Chaplain
10-14-2010, 10:21 AM
Finally figured out how to squeeeeeeze Sway-A-Way www.swayaway.com bypass in the rear and also added Trail-Gear's new frame support. http://www.trail-gear.com/tacoma#box

http://sphotos.ak.fbcdn.net/hphotos-ak-snc4/hs783.snc4/66356_439935084753_714089753_4919083_8283480_n.jpg

http://sphotos.ak.fbcdn.net/hphotos-ak-snc4/hs006.snc4/33659_439935004753_714089753_4919081_4701846_n.jpg

http://sphotos.ak.fbcdn.net/hphotos-ak-snc4/hs810.snc4/69086_439934289753_714089753_4919073_1337873_n.jpg

http://sphotos.ak.fbcdn.net/hphotos-ak-snc4/hs902.snc4/71547_439934324753_714089753_4919074_2491755_n.jpg

ErikB
10-15-2010, 10:12 AM
Wow, super bling! I bet that thing is fun to drive!!

How long are those shocks? The travel looks kinda short?

Chaplain
10-15-2010, 08:47 PM
Wow, super bling! I bet that thing is fun to drive!! How long are those shocks? The travel looks kinda short?

Thank you there is nothing like the sparkle of new shocks. It has been fun to drive but I haven't had it in the whoops since the bypass upgrade. The previous immersion shocks had gone through a couple of valve jobs and ran well so I'm anxious to see where we end up after tuning on these.
It is a mid-travel DD so in-comparison to a purpose built prerunner its not going to win any 'number' bragging rights. My theory on this build; since travel is very limited, has been to build it in a matter that is very tunable. That is why I am running a jounce and have switched to the bypass'.

http://sphotos.ak.fbcdn.net/hphotos-ak-snc4/hs795.snc4/67575_440581239753_714089753_4927678_3056786_n.jpg

mobil1syn
10-16-2010, 08:15 AM
Its all about quality over quantity.

mmml4
10-16-2010, 09:20 AM
Chaplain, what is your wms to wms on the rear axle.

Chaplain
10-17-2010, 10:22 AM
Sorry, but WMS?

generalee7
10-17-2010, 10:51 AM
Sorry, but WMS?

Wheel mounting surface to wheel mounting surface. 4runners should be the same as Tacomas so I'm guessing 60-60.5"?

mobil1syn
10-17-2010, 11:13 AM
Wheel mounting surface to wheel mounting surface. 4runners should be the same as Tacomas so I'm guessing 60-60.5"?

It looks like he's got another 3" on there in wheelspacers.

Chaplain
10-17-2010, 06:31 PM
It looks like he's got another 3" on there in wheelspacers.
Close 2.5" wider then stock with 1.25" Spidertrax spacers.

generalee7
10-17-2010, 06:51 PM
It looks like he's got another 3" on there in wheelspacers.

Oh, good call. Didn't catch those first time around :D

AK-Josh
10-28-2010, 07:07 PM
Don't know you if you remember me from last years 1000. Was just some random guy that asked about your runner in the hotel parking lot.

Anyways, any specs on your disc brake setup?

Chaplain
10-28-2010, 11:19 PM
Don't know you if you remember me from last years 1000. Was just some random guy that asked about your runner in the hotel parking lot.

Anyways, any specs on your disc brake setup?

Yea I remember. Are you chasing the mill this year? I'll be there again.
Discs break conversion is from www.trail-gear.com. It's for pre 95 but I just made it work. No rear abs anymore.

AK-Josh
11-02-2010, 02:52 PM
Yea I remember. Are you chasing the mill this year? I'll be there again.
Discs break conversion is from www.trail-gear.com. It's for pre 95 but I just made it work. No rear abs anymore.

I will not be this year but will hopefully make it to KOH.

42s on u
11-02-2010, 03:36 PM
Just put a Total Chaos front suspension on the runner and am looking for ideas for the rear. Any suggestions out there?

Who did you get the kit through? what did it run ya if a don't mind. Oh and if you could throw on a couple shots of the rig it's self I'd appreciate it.

Chaplain
11-09-2010, 09:57 PM
Who did you get the kit through? what did it run ya if a don't mind. Oh and if you could throw on a couple shots of the rig it's self I'd appreciate it.

I pieced it all together.
Trail-Gear for the frame support and heims
Trail-Gear for the rear brakes
Twisted Custom made all the links
ARB for the coils
Sway-A-Way for the bypass shocks
Light Racing for the jounce
Local fab/preb guy built the shock hoops for me per my design.

oldish pic http://sphotos.ak.fbcdn.net/hphotos-ak-ash2/hs472.ash2/74546_451869174753_714089753_5114692_5974071_n.jpg