: Hotwheels Cage Buildup


hotwheelsYJ
09-19-2007, 07:58 AM
So I've been wheeling way to long with just the factory YJ cage.
Now that my kids are going with me a lot more it's time to add a little safety.

I ripped out the old bars so I could start fresh instead of building off 14 yr old factory junk.

All tubing is 1.75 x .120 HREW cause I can't afford DOM.
First days progress:
http://fototime.com/C9F1B0BDDB7A6C5/standard.jpg
http://fototime.com/EFD297156EAD4EB/standard.jpg

Big thanks to Travis & Chris for all their help

kirbyiv
09-19-2007, 12:37 PM
looks good so far...I hope it isnt finished

D'Mann
09-19-2007, 07:55 PM
looks good so far...I hope it isnt finished



First days progress:

I think that means more to come.

Bushwhacker
09-19-2007, 08:07 PM
Are you not running full or 1/2 hard doors? Looks like they wont close where the front legs are.

D'Mann
09-19-2007, 10:30 PM
Looks like they'll close. YJ's got a few inches to play with, just can't crank the window if it's full doors... unless you open them.

hotwheelsYJ
09-20-2007, 09:01 AM
Got some more done.

I'm running 1/2 hard doors they fit fine with about 3/4" between them & the tube.

Any thing it's missing?

I need some ideas about how to add "B" pillar diagonals/harness mounts. But I still need to be able to get in the back seat with the top on
Thanks
http://fototime.com/280FE2449EDBA6B/standard.jpg
http://fototime.com/09E86EC3A554E4C/standard.jpg
http://fototime.com/5DF6A673AE493DE/standard.jpg

dcswindler4
09-20-2007, 11:29 AM
im no cage expert but im diggin it...keep it coming. how much tubing do you plan on using after its all said and done?

hotwheelsYJ
09-20-2007, 12:14 PM
Some where around 100 feet. I'll let ya know tomorrow. all the bending ought to be finished up tonight. Then the welding begins.

Any thoughts on the harness bars / diagonals?

OlBlueCJ7
09-20-2007, 12:23 PM
As far as harness bars, I've seen where people run a bar from the DS B-pillar towards the passenger side, but then but a 90° bend in to the floor at the inside edge of the driver's seat. Leaves a little opening from someone to crawl between the front seats, but doesn't offer any diagonal bracing.

My suggestion? Open the tailgate/hatch & make 'em get in that way.

prostock3
09-20-2007, 09:29 PM
it looks like the one front brace below your dash is right in front of the gas and brake pedal, i would think that would get annoying

hotwheelsYJ
09-21-2007, 04:54 AM
it looks like the one front brace below your dash is right in front of the gas and brake pedal, i would think that would get annoying

Thats just a peice of scrap to hold everything square till its welded.

Fordsux74
09-21-2007, 06:59 AM
Cage looks sweet, although that trials motorcycle looks cooler! Dont see to many of them.

tommaho
09-21-2007, 07:29 AM
Here's how I did my diagonal and harness bars. Looks like you could do something similar. Node isnt ideal in the school of pure cage design, but I DD the thing and need to run a top & doors with a little seat room. I'm still debating on gusseting at the top of the diagonal & b-pillar.

http://www.heepin.com/gallery/07build/cage/beltbar.jpg

http://www.heepin.com/gallery/07build/cage/seatfit2.jpg

[edit]

Missed the part about getting into the back seat. I'm not sure there's a good way to make that work with the little bit of space available back there.

Tom

lojones
09-22-2007, 01:18 AM
A few crossbar ideas ;)

http://www.mystomper.com/bbs_images/x.jpg

OlBlueCJ7
09-25-2007, 12:56 PM
Bump for updates?

blackduramax
09-25-2007, 01:17 PM
If you are going to run the factory seats, you could run a tube connecting both B pillars together across the top of the floor board. It would be out of the way and still give you a harness connection point.

lojones
09-25-2007, 01:59 PM
I assumed he was talking shoulder harnesses where the bar needs to be up by the shoulders, with the added difficulty of passenger access.

hotwheelsYJ
09-25-2007, 02:55 PM
Any last requests from the peanut gallery before we shoot the paint on it?

The middle primered section will have a stainless panel with switches & dome light underneath

http://fototime.com/4C95B5077F0EBFD/standard.jpg
http://fototime.com/AFF3269AF5FE786/standard.jpg
http://fototime.com/31D43001B30A041/standard.jpg
http://fototime.com/EBB85A72CE95622/standard.jpg

OlBlueCJ7
09-25-2007, 03:13 PM
How are you tying in the base of the B-pillar? I notice there are no foot plates there like the A & C pillars have?

No harness bar for a passenger?

By all means - feel free to update this again when you get the paint & switch panel finished up.

Very cool cage.

Trailworks
09-25-2007, 03:41 PM
Any last requests from the peanut gallery before we shoot the paint on it?


Yup, paint it pink !:flipoff2:

looks good mang !













.

lojones
09-25-2007, 06:51 PM
Looks great, very similar to the cage i am finishing up. It's probably already pink by now but i would add the following if it was mine...

stringer from a to b at the floor
stringer from b to c at the tub line
stringer from b to b at the floor

ralphdogg
09-25-2007, 07:35 PM
thats pretty fancy. it looks very top heavy.

O|||||||O
09-25-2007, 10:25 PM
I would say it was 100% awesome but that would be a lie!:flipoff2:Make the cage symmetrical with a passenger harness and then it would be 100% awesome!:D

hotwheelsYJ
09-26-2007, 09:38 AM
Yup, paint it pink !:flipoff2:

looks good mang !

Why would I do that, I don't want to match yours:flipoff2:

No harness bar on the pass side yet. It will have a little more tube added for seat mounts & harnesses whenever Brent (Trailworks) decides to donate a set of seats to my cause!

Jkrause
09-26-2007, 02:52 PM
Can someone PLEASE post up the picture .. I can't access what ever pic host he's using ....... surfing at the office sucks !

HEEPJEEP
09-26-2007, 02:57 PM
Or just get back to work slacker! :flip:

Looks pretty decent, I say clear coat it, hahah.

Yotacrazy
09-28-2007, 08:26 AM
Looks mighty good if I do say so myself..:smokin:

98TJLS
09-28-2007, 08:34 AM
Looks good man..

hotwheelsYJ
09-28-2007, 01:11 PM
Looks mighty good if I do say so myself..:smokin:

Hey Chris, Tell Travis to get his own damn login. Ya'll are confusin me:confused:

Yotacrazy
09-28-2007, 06:56 PM
That was my reply, Chris that is...