: YJ proportioning valve mod for rear disc


kutyafal
10-22-2001, 08:42 AM
I've read somewhere that by removing the valve spring from the YJ proportioning/combo valve I can get full pressure to the rear disc on my swapped Ford 8.8. Anybody has done this and if so what do I have to look out for? I'm supposed to remove the bolt on the front of the combo valve just under the master cyl. Will fluid gush out? Do I need to drain the system first?

bigdude
10-22-2001, 10:42 AM
You can bypass you proportioning valve if you want to, just run the lines direct. With 4 wheel discs you don't really need one.

kutyafal
10-22-2001, 11:07 AM
I don't want to rip it all out just want to disable the valve in it. I just need to know if the fluid will gush out or is it in a sealed separate circuit inside the valve body.

cmk
10-22-2001, 11:36 AM
Just put a pan under it in case it does leak.

cm "short, yet pointless" k

borton
10-22-2001, 12:58 PM
you pull the rubber cap off the one end, then unscrew that thing the cap is on, there is a spring, and then a plunger type thing with an o-ring on the plunger, take that o-ring off and put it back together. I'm not sure where the page is either, but that is what it sais with some picks.

borton
10-22-2001, 12:59 PM
no fluid gushing involved, it will leak, but won't come gushing out.

BlueYJ
10-22-2001, 02:11 PM
Hey Kutyafal,

Let me know if it works I need to do mine also.
Can you e-mail me direct jeeper1@mediaone.net


BlueYJ <IMG SRC="smilies/glasses.gif" border="0">

ManglerYJ
10-23-2001, 09:51 AM
I'm considering doing this on my setup as well. I do not have rear disks, but I have the large Scout drums on the back and my stock MC is just barely up to the task of stopping my Jeep.

If I do this mod, will it increase the line pressure to the rear to bias the rear brakes more, or will I be doing more harm than good?

Also, is this a permanent mod (i.e. the o-ring is destroyed as a result of taking it out, thus making the prop valve useless), or if I don't like it, can I put it back to stock by putting the o-ring back in?

I know that's a lot of questions, but I know very little about brake systems and I really don't want to damage anything that I can't fix.

Thanks in advance!

kutyafal
10-23-2001, 11:47 AM
OK, I'm confused. Some says to remove the O-ring, elsewhere I read to remove the spring. Do both have the same effect? I guess the spring removal would be more easily reversed if needed. ???

BillaVista
10-23-2001, 04:16 PM
Here's the deal.

First, the stock valve is not just a proportioning valve, it's a "combination" valve.

I'm too lazy to write all about it, but you can read about it at:
http://www.mpbrakes.com/valving.htm

and
http://www.howstuffworks.com/master-brake.htm

The mod being discussed, will help a bit (but not give you full disc ability, as explained in above links)

here's how you do it:
http://www.bigoffroad.com/pages/bigpages/bigtech/proportioning_valve.htm


You can't just remove the spring, as the nut on the front is vented, and the spring holds the piston back against the cap to seal it.

You can remove the whole spring, piston, and o-ring, but only if you have a solid fitting to replace the vented cap bolt, as described at:
http://www.b-body.net/Technical/Brakes/index.html

kutyafal
10-23-2001, 06:43 PM
Originally posted by BillaVista:
<STRONG>
You can remove the whole spring, piston, and o-ring, but only if you have a solid fitting to replace the vented cap bolt, as described at:
http://www.b-body.net/Technical/Brakes/index.html</STRONG>

Great stuff Bill, thanks. Unfortunately, the last (and maybe most important) link doesn't work. Would you care to describe what kind of solid fitting can be used and how?
Thanks.

BlueYJ
10-23-2001, 09:10 PM
I just removed the o-ring in the valve tonight, it did seem to make a difference. The o-ring is very easily removed and you wont destroy it. However it is a real pain in the ass getting it buttoned back up because of the spring. I was told that the o-ring is all that was needed, havent read the links yet though, and havent crashed into any walls.

BlueYJ <IMG SRC="smilies/glasses.gif" border="0">

ManglerYJ
10-24-2001, 08:02 AM
Originally posted by BlueYJ:
<STRONG>I just removed the o-ring in the valve tonight, it did seem to make a difference. The o-ring is very easily removed and you wont destroy it. However it is a real pain in the ass getting it buttoned back up because of the spring. I was told that the o-ring is all that was needed, havent read the links yet though, and havent crashed into any walls.

BlueYJ <IMG SRC="smilies/glasses.gif" border="0"></STRONG>

Did you have to re-bleed the whole system?

I'm still debating this mod even though I don't have rear discs. My brake pedal just doesn't feel very firm. I usually pump the brakes a little anyway just to get the pedal firmer. It feels as though there is air in the lines, but I've bled them like 4 times and get no air out. I'd hate to do the mod, and then find that I'm locking up the rear brakes, but, since you said that I can always put it back to stock the same way I removed it, I may just try it. I hate bleeding brakes, though... LOL <IMG SRC="smilies/maggie.gif" border="0">

Is there a way to bleed the combonation valve itself?

<IMG SRC="smilies/blender.gif" border="0"> <IMG SRC="smilies/blender.gif" border="0">

Blackjack
10-24-2001, 10:05 AM
If you do the mod and then get lockup, you can always add an adjustable proportioning valve.

Andy 911
10-24-2001, 12:52 PM
When I did mine, I pulled the piston out removed the spring and the litte rubber plunger and shoved the plunger bak in with the o-ring. worked perfect fronts and rears lock up at the same time. If you don't have disks the cylinders in your drums will probably explode. if they dont, your rears will lockup under minimal braking.

BlueYJ
10-24-2001, 02:35 PM
I stood on the brakes pretty hard with very minimal lock up, I mean minimal and let me tell you it stops on a dime now.

I did NOT have to rebleed the brakes. They where a little mushy the brake light came on drove it and kept hitting the brakes the brake light has stayed off and the peddle is firm.

BlueYJ <IMG SRC="smilies/glasses.gif" border="0">

BillaVista
10-24-2001, 04:43 PM
In the last link (from the GM B-body page - I guess limited numbers of Impalla's were made with discs but GM used the same combi valve as used on higher production volume cars with disc/drum)

What they describe, is either finding a soloid bolt to replace the vented one with (I guess the GM combi valve has a vented bolt on the front, and a solid one on the back....I *think* the Jeep one has 2 vented bolts, and I'm not sure if a GM solid bolt fits?)

or, modifying the vented bolt by drilling out and tapping the vent hole, and installing a small stainles cap screw (allen head bolt) from the inside.

They describe it like this (dimensions may vary for us)

Remove rubber vent cap by squeezing it between thumb and forefinger. .
Remove vented bolt from front of combi valve with a 19mm 6-point socket. Drill vent hole out to 7/64".
Tap with a course 6-32 tap.
Blow any metal filings off with compressed air.
Install a 6-32 x 5/16" stainless steel socket head cap screw from the inside using red LockTite or the equivalent thread locking compound. Tighten firmly with an allen wrench. The screw may be purchased from Totally Stainless as p/n 2-0911. Call 1-800-767-4781 to order.

BlueYJ
10-25-2001, 07:55 AM
man dont go through all that, just take the 0-ring out. it was that simple, just dont spill the <IMG SRC="smilies/beer.gif" border="0"> after hitting the brakes.

BlueYJ <IMG SRC="smilies/glasses.gif" border="0">

kutyafal
11-05-2001, 10:45 AM
OK, finally I had time to try this out. I took the nut off and pulled the spring but no plunger came with it. I guess it's still in there? I couldn't see in there to pull it out so I just removed the spring and put the nut back on. Can't say there is much difference. I'll go back and try to pull that plunger out somehow. I guess needle nose pliers or a tweezer should do. I'll let you know. I'm also thinking about upgrading my pads and have my rotors checked. It could never hurt. Btw, I love the new board software.

Insayn
11-07-2001, 08:22 PM
For you guys that have done this:

I pulled the o ring off today AND installed my cadi calipers to the rear. Now my brakes go to the floor. Is that common with the disc setup? I may still have air in the line, but I doubt it. I am suppose to be going up to Clayton, OK for a run and would hate to test the sucker the hard way on a steep incline with only one way to stop.

BlueYJ
11-08-2001, 07:55 AM
Insayn,

They should not go to the floor, make sure you dont have any leaks and that you are properly bleeding the brakes. Start from the farthest brake for the booster and bleed one at a time doing them all. You may have to do it a couple of times to get the air out of the line.

BlueYJ :cool2:

Insayn
11-08-2001, 10:20 AM
I think I bled air into the master cylinder so I am going to have to bench bleed the SOB (unless anyone knows of an easier way). That may be my problem.

bgc71
11-08-2001, 10:40 AM
Try letting it sit overnight or for a couple days, if you dont want to bleed them. Sometimes the air will work it's way out -air is lighter and will work it's way up. Also, you shouldn't need to remove the master cylinder, just fill it up and blled like normal.:D

kutyafal
11-08-2001, 01:14 PM
OK, to repeat my question: how do you get that o-ring out of there?

BlueYJ
11-08-2001, 01:28 PM
try putting a little screw driver up in there and working it out. If that doesnt work turn the jeep upside down and hit it on its ass 3 times. Works everytime.

BlueYJ :cool2:

Rodney YJ
11-09-2001, 09:08 AM
I used needle nose and pulled the piston out and took off the oring. it really made a difference. Thanks guys.

I am running an 8.8 in the rear with disk and before this mod I could tell my fronts were doing all of the braking. Now it doesn't nose dive as bad and stops faster.

x658x
11-09-2001, 04:15 PM
Mangler YJ

You describe the same issue I was having with my brakes...

I replaced my master cylinder 2 or 3 times, replaced the power booster, and everytime I bled the brakes it would never hold the pressure after it was pumped up. I removed these items and swapped in a power booster and master cylinder from an 87 Grand Wagoneer, and the difference was amazing! I now have great pressure and it holds up now...

kutyafal
11-09-2001, 05:57 PM
Originally posted by x658x
Mangler YJ

You describe the same issue I was having with my brakes...

I replaced my master cylinder 2 or 3 times, replaced the power booster, and everytime I bled the brakes it would never hold the pressure after it was pumped up. I removed these items and swapped in a power booster and master cylinder from an 87 Grand Wagoneer, and the difference was amazing! I now have great pressure and it holds up now...

Tell us more detail on this mod please. My pedal is soft too even after the prop. valve mod.

kutyafal
11-10-2001, 05:42 PM
OK, so fuck me. Next time I'll do as I'm told to save myself some trouble. First I only removed the spring and it did squat. Finally today I fished out the plunger, removed the o-ring and put plunger and spring back in there as I was first told. :) Success! Those 36" suckers are locking up now! I guess I should bleed the system but I did that to my finger today and had enough of it. Thanks for all the info, now I go break some shit tomorrow.

Peace. :smokin:

punkskalar
11-11-2001, 10:05 AM
Im assuming I can do this to my XJ too? I got the 8.8 and the D30 (I know,i know) and the brakes suck a biggun even with 33" swampers and beadlocks (could it be the weight?) They never lock down on pavement, and i usually stay about 20 car lengths away from the guy in front of me... Might have to check it out... Has anyone tried any high perforance pads for the front brakes? Just curious... Hugh

punkskalar
11-11-2001, 04:39 PM
I checked the YJ and it looked the same... Now i went and pulled the bolt first, then the spring, then a steel rod (plunger maybe) which had the rubbe "O" ring on it.. Pulled the O-Ring, and the rear breaks lock down way before the front ever will (never really did in the first place)... What can i do to get the front working better? I may start another post on this... Thanks for any info guys..

kutyafal
11-11-2001, 08:05 PM
Originally posted by punkskalar
Im assuming I can do this to my XJ too? I got the 8.8 and the D30 (I know,i know) and the brakes suck a biggun even with 33" swampers and beadlocks (could it be the weight?) They never lock down on pavement, and i usually stay about 20 car lengths away from the guy in front of me... Might have to check it out... Has anyone tried any high perforance pads for the front brakes? Just curious... Hugh

It does that for me too now a little bit. I'd say it's time to check the rotors and get high performance pads. I know many say that they do make a difference. Alternatively, go D60 and enjoy the big brakes! Or drive backwards. :flipoff2:

rocktoy4me
11-12-2001, 09:26 AM
Im writing under a friends name, this is punkskalar. Got that college budget goin on, and i swapped in an 8.8 already, so a big wide 60 in the front is not gonna work... I would love that though... What kind of pads is everyone recommending for a measly 30? Thanks...