: Full Floater Axle housing Jig


66CJdean
10-31-2008, 04:00 PM
These are made to support the spindle for axle housing narrowing of Dana 60's, 70's or GM 14 Bolt housings. They also fit the Dana 60 front spindles too. They are turned from solid 7075 so the threads are true to the bore so your alignment is right-on. After one housing you have them paid for. The photo shows the FF jigs on top of the carrier cap jigs.
$250 for the pr
Add $85 for a pr of carrier pucks
Add $200 for an 84" heat treated, hard chrome plated, jig bar.
Or $425 for the whole kit.
Semifloat kit goes for $325
http://respite.org/images/cj66dean/KickassproductsFFjigset.jpg

kpj
10-31-2008, 05:10 PM
These work great!!! I have a set from him that I bought probably 7 years ago and still use them to this day. Great, easy to use product, that makes building custom width rear ends pretty much fool proof. :)

66CJdean
10-31-2008, 05:42 PM
These work great!!! I have a set from him that I bought probably 7 years ago and still use them to this day. Great, easy to use product, that makes building custom width rear ends pretty much fool proof. :)

Glad you like them. These are now 7075 rather than 6061 so I expect the life span to be even greater than ever. I built my first set of these about 10 years ago and still use them today.

C/K3500
11-03-2008, 10:00 AM
These are made to support the spindle for axle housing narrowing of Dana 60's, 70's or GM 14 Bolt housings. They also fit the Dana 60 front spindles too. They are turned from solid 7075 so the threads are true to the bore so your alignment is right-on. After one housing you have them paid for. The photo shows the FF jigs on top of the carrier cap jigs.
$250 for the pr
Add $75 for a pr of carrier pucks
Add $150 for a jig bar.
Or $400 for the whole kit.
http://respite.org/images/cj66dean/KickassproductsFFjigset.jpg


Do you have anything for Sterling 10.25?

66CJdean
11-03-2008, 12:20 PM
Not sure if they fit or not. I wouldn't doubet it but you would have to do some measuring for me find out spindle OD and carrier cap OD.

PAToyota
11-04-2008, 03:23 PM
How about for a Ford 9"?

AggieTJ2007
11-04-2008, 07:31 PM
I could use a set for ford nine large bearing carrier to use with 1.500 shaft

66CJdean
11-05-2008, 02:06 PM
I could use a set for ford nine large bearing carrier to use with 1.500 shaft

$325 for the semifloat jig set. The ones for the housing ends fit both set 10 and set 20 bearings.

Appalachian Offroad
11-05-2008, 04:05 PM
already have a bar... what size bar hole do you machine in these? would you sell just 1?

66CJdean
11-06-2008, 10:52 AM
already have a bar... what size bar hole do you machine in these? would you sell just 1?

Just mic your bar and let me know what it is so I can send you the right one. I have a few different sizes but all 1.500 to 1.509 is the span. I am willing to sell just one and that is $150

Azzy2000
11-07-2008, 10:26 AM
Very nice. Exactly what I've been looking for. I will be ordering soon.

AKBroncoII
11-28-2008, 11:05 PM
http://memimage.cardomain.com/ride_images/2/3178/4641/20444820202_large.jpg

http://memimage.cardomain.com/ride_images/2/3178/4641/20444820203_large.jpg

Great quality, I appreciate the quick turn around with the special order. He machined out a bushing or me down to 1.25"s for the bar I already had Very good to work with, quick communication. Very happy with the way it turned out. Can't wait to use it.

Arya Ebrahimi
12-08-2008, 10:57 AM
You offer anything for doing 'yota housings?

Twisted Minis
12-21-2008, 07:37 PM
Would you make ends to do a Ford small bearing? I usually do big, but have been doing some small bearing axles for Mustangs running Versailles brakes lately.

66CJdean
12-22-2008, 09:29 AM
Sure. I might even have some here already done. They are $65pr

Would you make ends to do a Ford small bearing? I usually do big, but have been doing some small bearing axles for Mustangs running Versailles brakes lately.

daniel04
01-10-2009, 08:48 PM
need a kit for a d60FF sent to 80260

thanks, Dan

Magnum_Willys
01-11-2009, 04:59 PM
How about a paragraph on how you or others use these ? Does your bar go all the way across ?

Booger Weldz
01-11-2009, 10:37 PM
dean, what do you charge to narrow a rear end? i could probably get away with lopping one side off/ weld new spindle and resplining the existing shaft(dana70)... thanks

66CJdean
01-14-2009, 08:49 AM
dean, what do you charge to narrow a rear end? i could probably get away with lopping one side off/ weld new spindle and resplining the existing shaft(dana70)... thanks
You will need a replacement shaft or find one from the junkyard that is the width you want that we can cut to. stock full float shafts are not resplineable due to the kneck down. One side is $150.

I'll send a quote with shipping on that jig bar set up.

66CJdean
01-14-2009, 09:00 AM
How about a paragraph on how you or others use these ? Does your bar go all the way across ?

Yes the jig bar goes all the way through the housing. You have to pucks that go in the carrier caps and then two for the outers. The full floater jigs thread onto the spindles and then you slip them on the bar or if you have a semifloat there are two other pucks that slip into the housing ends and then slide them onto the bar.

SPEEDCRAVIN
02-06-2009, 08:25 PM
I need a set of your Jigs,,, I sent you a PM

Thanks, JOSH

Freshman
02-08-2009, 09:03 AM
can I get a price shipped to 95401 for the hole kit.

Thanks Eric

66CJdean
02-08-2009, 02:21 PM
I assume you are talking about the FF kit. Since you are close shipping is only $21 so $446 total. The FF jigs I have right now are steel not aluminum if that matters to you. I started making some steel one since that is what some people had asked me to do.

can I get a price shipped to 95401 for the hole kit.

Thanks Eric

PAToyota
02-09-2009, 07:42 AM
Got a FF set from Dean the other week. Very nice! Have to get some pics up of it, but have been working overtime and no time to get out to the shop.

SPEEDCRAVIN
02-10-2009, 05:42 AM
I need a set of your Jigs,,, I sent you a PM

Thanks, JOSH

Thanks for calling me on a Sunday Dean... I enjoyed BSin with you and I am looking forward the the browntruck showing up. I have some work to do:D

JOSH

mrqtipp
03-06-2009, 05:13 PM
bump for a great product

Mh4Runner
03-23-2009, 04:42 PM
Since the bar is 1.5", am I going to be able to use this on FF Dana 60's that the spindles are the stock bore?

Do your pucks do just one axle each, or are they stepped to do 2?

Mh4Runner
03-25-2009, 10:45 AM
Thanks for taking the time to get me a custom bar for 1.25" with pucks to match. After repeatedly attempting to get ahold of another vendor, it was nice to have you answer the phone the first time. - Matt

66CJdean
06-12-2009, 11:33 AM
Glad to help.

bobtail82
08-10-2009, 12:07 PM
just orderd my bar and pucks for dana ff & sf axles. thanks a lot Dean
tony

XJ_ranger
08-15-2009, 12:10 PM
If I send you some dims, could you make a puck with a Dodge unit bearing 4 bolt pattern on it?

66CJdean
09-20-2009, 08:54 PM
I guess send it over and I'll take a look at it.

Dean

zachv
10-18-2009, 08:17 PM
BTT so I can find this next week when I need to order.

66CJdean
11-13-2009, 12:57 AM
I just made some jigs so I have most everything on the shelf. The latest jigs are F'ing wide so there is plenty of bearing surface to keep everything streight.

Jeep07
11-15-2009, 08:54 PM
You have any pics of how all this stuff works together? I've never built a custom axle before and have an idea on how the kit works but would like to see pics.

thx

66CJdean
11-23-2009, 12:40 PM
No I can't say that I do. So here goes: the carrier needs to be out so you can then take the pucks that will be bolted into the spots that the carrier bearings go. This is what alighns the jig bar to get centerline of the axles. Then you thread the full floater spindles onto the FF jigs and slide them onto the jig bar up to the housing. Align the ends if needed and then tack weld them on and then I do 2 or more weld passes to fully weld them on. Let it all cool and then unthread the FF jigs, slide the bar out, and remove the carrier puck jigs. Hope that works for you. If you are working on a semifloat rear then the pucks for those ends just slip into the housing ends but work the same way.

Dean

toywelder
12-22-2009, 08:26 AM
so do you have any thing you us toyota guys ?

66CJdean
04-13-2010, 04:43 PM
Toy is no problem. I have carrier jigs that work for 4cyl and 6cyl and then you just have to tell me what you want to do for the ends.

jeepmaster03
08-16-2010, 09:18 PM
Dean, I visited your website and tried to use your contact form to see about ordering the tooling for FF 14 bolt, but the message got kicked back to me as undeliverable. Are you still selling these? I've also got a D60 front to narrow to match. Can you help me there as well with the tooling?


UPDATE: I hooked up with Dean and I just want to say that he's a real nice guy and was really cool to talk with. He is still making jigs, and I placed an order today. I'll chime in with an update after they get shipped in. Thanks Dean!

66CJdean
08-18-2010, 09:36 PM
Thanks for the kind words. All you stuff was sent out today.

PAToyota
10-20-2010, 09:15 PM
Bump for an excellent product!

66CJdean
12-03-2010, 04:42 PM
Now if someone wants to go as big as they can and still fit a normal 1 ton spindle I can do these in 40mm. Its and extra $25 and thats just to cover the extra cost in the bar. Right now I have about everything in stock.

Dean

TRBO GT
01-04-2011, 04:19 PM
I need one for a Ford 8.8 out of a Mustang. Can you PM me price shipped to 42701. Currie Enterprises had one but said it was for 9 in ford housing ends only. 8.8 has smaller ends.

66CJdean
01-05-2011, 03:00 AM
It's $325 pluse about $60 for the shipping.

TRBO GT
01-05-2011, 02:01 PM
paypal ok ?

66CJdean
01-27-2011, 04:27 PM
I can do PP or credit card.

Dean

iispms
05-19-2011, 10:57 AM
I need a price on a kit. I will be doing mainly Dana 60s, Ford 9in, and there is a 10 bolt I am looking at.

thanks!

77389 shipping.

66CJdean
06-01-2011, 08:52 PM
Well the full floater kit is $425 for the carrier jigs that cover Dana 60/70 and GM 14B plus it also will do either Dana 44 or 3.250 bearing Ford 9". The jigs for the spindles will cover Dana 60 front or rear spindles pluse Dana 70 or GM 14B spindles. If you want to do other things the extra jigs are $85pr and will cover two sizes on each jig like Ford set 10/20 or GM 10/12 bolt and such. Expect shipping to be about $65 or so due to the 84" jig bar.

Dean

JolietJames
06-28-2011, 09:05 AM
Bumping this so I can find it next month.

Azzy2000
06-28-2011, 10:13 AM
Sent you a PM Dean.

bigchevy81
07-28-2011, 12:36 PM
PM Sent..

66CJdean
08-03-2011, 08:14 AM
PM replied to.:D

Azzy2000
08-03-2011, 07:43 PM
Came home from work to find your jig kit and bar waiting.. everything looks great, cant wait to use it.

Thanks :beer:

66CJdean
08-04-2011, 09:26 AM
Took it a while! Hope you like and feel free to post up a photo of your project you are doing with it.

Dean

Azzy2000
08-04-2011, 08:35 PM
Took it a while! Hope you like and feel free to post up a photo of your project you are doing with it.

Dean

I was offshore for 3 weeks so it was here waiting for me for a few weeks before I got home. I'll be using it on a Dana 70 rear that is getting shaved and straightened in the next few weeks. I'll be sure to post up a few pics.

66CJdean
08-23-2011, 05:59 PM
As long as you got it is the key. :D

kjolof
08-31-2011, 10:59 AM
Bar, ford small pucks, sterling 10.5 FF ends.
Local pick-up Cash price?

broke33
09-04-2011, 02:07 PM
Need a kit for a Ford front HP dana 60 to install axle tubes n the housing and new C's. Shipped to zip 48116

66CJdean
09-08-2011, 02:07 PM
To jig the front you will need the rear full floater kit and that is $425+ $62.21 for shipping. I think I have everything in stock as of right now.

Dean

urjb
10-24-2011, 03:17 PM
http://memimage.cardomain.com/ride_images/2/3178/4641/20444820202_large.jpg

http://memimage.cardomain.com/ride_images/2/3178/4641/20444820203_large.jpg

Great quality, I appreciate the quick turn around with the special order. He machined out a bushing or me down to 1.25"s for the bar I already had Very good to work with, quick communication. Very happy with the way it turned out. Can't wait to use it.

so this is your product Dean?

I need one or two for a FF Dana with ~2" thread dia. my bar is 1.5". I can get a more exact # if needed, or bring it with me. I'm assuming the bushing is for the other guys 1.25" bar?

post up or PM me a price.. just need the spindle adapter(s)

thanks
Eric

yjcrawler86
11-22-2011, 07:38 AM
Bump

66CJdean
11-25-2011, 10:04 PM
I make all my stuff for 1.5" bar and also do a set for 40mm

Richard w
12-24-2011, 05:44 AM
PM Sent

66CJdean
01-17-2012, 09:03 PM
It would be nice to know the exact Dia of the bar you use and yes the 1.250 bushings are to make it work for his bar.