Offroadjeepin
02-24-2010, 02:55 PM
After seeing the new 2x2 cnc table I got to thinking. About a plasma/shear project. I have a pretty steady hand but making nice straight cuts kinda sucks clamping a straight edge works good if to stay against it. But I'm thinking of building a shear rig for my plasma. Basicly a single axis table that could be set on the metal to cut straights. Would be a powered unit with adjustable feed. With a on/off foot switch. Anybody got any ideas for the feed motor? Or anybody mske one of these?
dopeassjackson
02-24-2010, 03:04 PM
that sounds cool. a milling machine power feed would be an ideal motor. every thing is contained in the unit but there about $1,000.
i made a circle cutter last weekend but never a shear.
driver351
02-24-2010, 03:10 PM
Something like this
YouTube - Cutting a perfectly straight edge with an OA torch (http://www.youtube.com/watch?v=qpCMmCDdFkw)
crazy basic, but works like a dream
Static-XJ
02-24-2010, 05:10 PM
They're generally called track torches. Some are made to take an oxy-fuel torch, and some a plasma torch. Really you could zip tie a manual plasma torch onto any of the units, splice a toggle switch into the torch cable and you're all set. I can't see any benefit of a foot switch over a toggle that stays on, I would say a foot switch would be worse as it pins you down to a single location during the cut and shifting your weight could interrupt the cut.
If you make one yourself, use v-groove wheels and make track out of angle iron.
By definition a plasma cutter cannot shear anything.
03dodgeoffroad
02-24-2010, 05:40 PM
if you build one like the video and put a electric motor with a dimmer type switch then you could have it cut slow for thick stuck and fast for the thin stuff and if you spend a little time with a tape measure and stop watch you could get few points on the dial to start with for different thicknesses
dopeassjackson
02-24-2010, 05:53 PM
the problem with with an AC motor is that it dosnt take a variable resistor switch very well. check out how guys are slowing down there drill presses. they use pulleys not resistors.
HF does sell a milling machine power feed for $300 but i wouldnt pay it.
you might try one of these HF routers.
http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=44914
and this speed controller
http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=43060
you would still need some gear/pulley reduction.
Offroadjeepin
02-24-2010, 09:42 PM
Thanks for posting that video. I also remember a track torch in highschool we used it to cut metal for V-groove's
Im thinking i will build mine like the video but ill use sleaved tube instead of angle iron stacked like that. Not sure if i will use a drill or just rig some kind of permanent motor. Lets see pics of other jigs for plasma cutters.
sn0border88
02-24-2010, 10:06 PM
I really dont think a motor would add anything other than a cool factor. If you build a sturdy set of rails and can clamp the torch securely im sure you can push it by hand and still get the same cut quality.
Offroadjeepin
02-24-2010, 10:12 PM
Yeah i was also thinking of something like that doing a two axis like the 2x2 cnc tables but use it by hand to get a higher quality cut then free hand and it would be capable of cutting straights and and curves.
squarewheels
02-24-2010, 11:24 PM
I had a converted radial arm saw that made near perfect straight line plasma cuts. The blade and motor was replaced by a plasma tourch. A metal grate replaced the wooden table top. No feed motor was needed.
TLCObsession
02-26-2010, 11:49 AM
Funny -
A torchmate ad appeared on youtube while I was watching that!
Jeep07
02-26-2010, 12:28 PM
I had a converted radial arm saw that made near perfect straight line plasma cuts. The blade and motor was replaced by a plasma tourch. A metal grate replaced the wooden table top. No feed motor was needed.
I did this same thing when I got my first plasma a few years ago. Worked alright.
CJHeap
02-26-2010, 12:58 PM
http://www.koike.com/Machines/Machine.aspx?MachineID=426
this will cut arcs, circles ect.