Pirate 4x4 banner

Tube chassis landrover "ish" buggy build

79K views 101 replies 29 participants last post by  aloharover  
#1 ·
i decided to post some pics etc of my buggy build after tim from filthyboy convinced me it would be a good idea,

anyhoo i used to have a D90 that i used for winch challenges & offroading, king cabbed it, cage, 35" simex, ARbs etc etc all the "right" bits for uk competitons, However @ the end of the day it was still a "heavy" 90 & had soft bodywork when it was being rubbed against trees, rocks, the ground etc so over a brew @ work we decided to build a different take on the tube buggys we offer for customers,

So i went from this
Image


Image


Image


to building a buggy like this
Image


but with a few differances

Any how everyone likes a spec, so in no real order here goes

Engine
2.5 TD5 from a D2 with VNT turbo & Bell auto services remap & boost box
will be sticking with the standard DM flywheel till it breaks then going for a solid one

Transmission
Standard 5 speed manual from same D2 doner vehicle, nowt trick

Axles
24 spline axles front & rear fitted with ARB lockers, Rover tracks front shafts & cvs, GKN rear shafts, standard 3.54 ratio, may change gear ratio if required & peg them if they explode, located with D2 radius arms front n rear,

Suspension
fox 2.0 7/8 coilovers non reserviour in 12" travel, simple solution instead of going for air shocks, if needs be can squeeze 14"s in or go to ORi's

Chassis/ Frame
Whitbread offroad standard challenge frame built with a door on drivers side & hop over bar on pass side,takes a standard defender bonnet & remaining panelwork is flat ali sheet
mounted on a tubular chassis with inbuilt winch trays front, middle & rear,

Wheels & tyres
37/12.5/15 maxxis creepy crawlers on 10x15 modulars with weld on beadlocks (still to be done )

anyway, everyone likes pictures so here goes, ill say now if you have 56k gtf,

Image


Image


Image


Image



as it currently sits its all plumbed & 90% wired, have 4/5 panels left to fab & make a roof skin, its getting there at long last

anyhoo

sorry for wasteing your broadband & 10/15 mins of your time
 
#8 ·
That was reasonable easy, I say reasonably as the proof of what I did we will find out on monday night, basically all I did was junk all the d2 wiring,bcm etc, picked up a complete defender wiring loom,dash,fuse box etc n converted it to defender spec, much easier then faffing about trying to work with the d2 stuff, however the car I posted a pic of in the a frame thread still runs the complete d2 loom,bcm, etc all in a box in the dash
 
#11 ·
Hijack alert!

You mean I could source a new-ish Defender ECU that's running the same engine as my D2 and be done with my hellish BCU?? Tell me it ain't so!:smokin:

And as far as the car with everything intact, what did you do for all of the inputs the BCU needs to prevent it from going into "alarm" mode? Which is the problem I'm having w/ my D2 right now.

OK, the hijack is over - for now.
 
#17 ·
no idea as yet but if it made 1700-1800kg id be happy with that,

cool, but why not do a link susension? you have soo much room to get a good setup.
reason for not doing a link setup, we try to use all standard landrover parts when we do builds for customers, we had used the D2 arms on previous builds to good effect & they are cheap, i think i paid $100 for the 4 arms with bushes etc where as to go down the link route & use jj, ballistic joints etc would have been waaaay more expensive ($1300 ish),
other reasons being the rear A frame setup is tried & tested & works & doesnt break (yes i know its not a slick or efficient as 4 link but hey its what i know)
by keeping the front usning a radis arm setup IMO it keeps it reasonably ballanced & i know how its going to drive/ react, all this is personal choice btw
 
#15 ·
Oh please enlighten me, oh Wise One. What is this stand alone ECU and compu shift that you speak of?

In other words, what vehicle would the ECU come from that would run my engine and how would the compu shift be integrated.

Sorry RedLine Mike, I didn't mean for your thread to get this far off-track.:shaking:
 
#18 ·
Some measurements if anyone is interested
At its current ride height with 6" of uptravel available there is 16" under the chassis rails, from the bottom of the diff to the ground is 12" with 6psi in the tyres,the width in cab @ shoulder height is 56 1/2 " & overall height is 75"
 
#35 ·
you can, it essentially has to have an SVA or IVA which are essentially a very strict MOT but with a few differances, you cant have wheels sticking out with the body & must be covered approx 120deg round (i think), switchgear on the dash has to have a radia to meet, no sharp edges & bodywork & everything on the outside has to be rounded off & have a radia to meet, i could do it but im not that far with the build to consider that just yet,

basically its a bit of a pain in the arse but it can be done
 
#39 ·
well a slight update for anyone interested,

it now looks like this

Image


has had a windscreen (windshield) fitted, i have now finished the powersteering, brakes are plumbed & working correctly, paneling is finished, props are fitted, beadlocks are done, roofs made & fitted,
seats are in the process of being mounted, snorkel & intake pipes are mounted, just waiting on silicon joiners,

took it out for a spin in our estate & it did this

Image


so cant wait to get the vnt turbo on it :smokin: