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#1 (permalink) |
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Registered User
Join Date: Oct 2005
Member # 56121
Posts: 8
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Perhaps there is are wise brake men out there. I have very soft brakes on my 87 cherokee laredo, discs front, drums rear. New rear brake cylinders and new MC. I have bench bled the MC and the system 3-4 times, no air. I bled FR, FL, BR, BL. I performed a simple pedal test from the Haynes manual to prove the booster. There is vacuum in the booster. I can pump them to get a more firm pedal. Sometimes, after a slow turn (left or right) as I apply the brakes there is nothing. Thoughts? Prop valve?
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#2 (permalink) |
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Low Range Drifter
Join Date: Nov 2001
Member # 7903
Location: SE Michigan
Posts: 2,730
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is this for a stock system, or some random mix of parts?
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DEAK Racing #715 TREC B / Ultra 4 Mod Class Rig Thanks to Drivetrain Specialists and PAC Racing Springs for your support |
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#7 (permalink) |
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Newbie
Join Date: Dec 2004
Member # 40450
Posts: 91
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Check into swapping the 96 or newer booster and MC from an XJ. I know I've seen quite a few write ups on here and over on NAXJA. Makes a world of difference. I know theres an issue with the throw of the brake pedal on the older XJ's versus the newer ones, but I believe theres an easy fix for that as well. Search it up!
MIke |
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#8 (permalink) |
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Registered User
Join Date: Sep 2005
Member # 53227
Posts: 58
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get the whole booster/mc from a 95-96 XJ and it will be a direct swap. all you have to do is rig the brake switch and bend up two brake lines. in 97-up they used a lot longer rod in the booster that wont match up. put one in my 92 and it's like night and day.
http://www.madxj.com/MADXJ/technical...terUpgrade.htm there's a write-up. |
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#10 (permalink) |
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Registered User
Join Date: Aug 2001
Member # 6318
Location: TN.
Posts: 40
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I swapped a '92Ford E-350 master cylinder into my MJ (I've got Waggy D-44's under it). Bolt on except for the front brake line which requires an adapter from auto parts store. I went to a pull apart for the master cylinder. Total project took about 15 min. to install, and about 30 min. of driving and making adjustments. Total cost was less than $20. The brake pedal is firm... I like firmness, will just about lock up the 38's. Stopping distance is alot shorter. Best 20 bucks I've ever spent for the MJ.
I had to adjust the push rod out a couple of turns to get them where I wanted them. Driving the beast is alot more fun now. A friend of mine, that figured all this out, has also used a '90 model E-350 MC Last edited by xjaddiction; 10-25-2005 at 10:48 AM. |
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#11 (permalink) |
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Registered User
Join Date: Mar 2004
Member # 28130
Location: KS
Posts: 1,164
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The swap only makes the booster stronger to help you out more. In my opinion you have air in the system or a rear out of adjustment.
Do you have to push the pedal a ways to get the brakes to work? That is a major sign of a rear out of adj. The way you also have to pump the brakes is also a giveaway to this condition. Gotta push enough fluid to get the shoes back in contact. Also do you have the crappy old Bendix ABS?
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89XJ, 4.0L, AW4, D30, D44, 33s, homefab dakota and RE lift. 93 Dodge W250 Clubcab LE, Cummins, getrag 5spd, 3.54s, straightpipe. [URL="http://trailkrawlers4x4.org/"]Trailkrawlers 4x4[/URL] |
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#12 (permalink) |
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Registered User
Join Date: Oct 2005
Member # 56121
Posts: 8
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the pedal does travel a bit before i feel resistance. I'll check the rears again but they did drag to the point of hearing a little friction. I know what you mean by pumping but even at that they are never rock hard. This all started after I replaced rear pads and cylinders about three years ago.
No, this is not ABS |
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#13 (permalink) |
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Registered User
Join Date: Feb 2000
Member # 112
Location: Pleasant Hill CA
Posts: 9,166
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__________________
[COLOR=yellow]it's all about show & shine[/COLOR] [COLOR=Lime] Stiffy®? why screw around with anything less? [/COLOR] Charter member PBB mod divorce club for men. |
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#14 (permalink) | |
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Registered User
Join Date: Dec 2000
Member # 2521
Location: Northern Colorado
Posts: 956
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Quote:
Bad wheel bearings pushing the front pistons back in? |
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#16 (permalink) | |
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Registered User
Join Date: May 2002
Member # 11588
Location: Charlotte, NC
Posts: 879
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Quote:
That won't work on stock brakes. Last edited by Kilby; 10-26-2005 at 07:19 AM. |
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#18 (permalink) |
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Registered User
Join Date: Oct 2005
Member # 56121
Posts: 8
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Today, after replacing both rear cyls, MC, purging and filling the system with new fluid, setting up the rears, new front hoses i decided to check a suggestion from "Slagburn". He thought maybe it was a faulty wheel bearing pushing the piston in. I wasn't sure that this could happen but I knew that it was in need of replacement so since it had to be done, i did it.....not really thinking that it would help.........by gosh and by golly SLAGBURN WAS RIGHT!. Thanks to all of you for your patience and help
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#20 (permalink) |
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I should be working
Join Date: Apr 2003
Member # 18829
Location: Broken Arrow
Posts: 924
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Wow, old thread. Nobody should complain about people not using the search function here....
If your wheel bearing is worn out and letting the wheel wobble, the rotor will push the pads and thus the piston back into the caliper as it wobbles. That will make it such that the piston has to travel farther to grip the rotor and that's why the pedal is softer or the travel is longer. FYI In normal operation your brake pads are riding on the rotor. There should be no gap between the caliper and pads or pads and rotor.
__________________
Ride 'Em Cowboys ! |
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#21 (permalink) |
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Registered User
Join Date: Jan 2009
Member # 126919
Posts: 3
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in that case i dont think thats the problem cause it all new parts, if it helps here is some extra info, its a 94 Yj that i just swapped in some dana 44's from a 89 grand waggy, the only parts that are not new are the calipers and it still has drum rears with all new parts, im thinking that readjusting the rear might help, but there fells like there's nothing in the front and there is a real soft pedle, pumping will only lock up the rear and still fells like it has nothing in the front. i know that all the break components are a bit bigger, but not by much, so could it be an issue of the amount of fluid that has to be pushed through it too......
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