Tap Drill Size Important? (29/64 vs. 27/64) - Pirate4x4.Com : 4x4 and Off-Road Forum
 
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Old 07-31-2007, 06:27 PM   #1 (permalink)
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Tap Drill Size Important? (29/64 vs. 27/64)

I was in the process of drilling holes for installing some 1/2-20 bolts, and as I was drilling out the tap size (29/64"), I realized that I probably wanted to go with a coarse thread (1/2-13), which has a tap drill size of 27/64". Will 1/32" larger make a difference when threading for a coarse bolt? I could run with 1/2-20, but 1/2-13 would be nicer (less chance of stripping in a gritty environment).
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Old 07-31-2007, 06:51 PM   #2 (permalink)
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what kind of load and in which direction is it going to be on the bolt? If its not much then its probably fine.
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Old 07-31-2007, 07:01 PM   #3 (permalink)
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Old 08-01-2007, 09:39 AM   #4 (permalink)
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0.030 difference in a 1/2" hole isn't gonna make much difference, but it will be easier to run the tap in.
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Old 08-01-2007, 12:16 PM   #5 (permalink)
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You get more thread engagement on a fine thread. They are stronger.
there is .015 differance in thread height between 1/2-13 and 1/2-20. And the hole size will be .031 too big. So if it was me i would stay with 1/2-20.
IMHO.
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Old 08-02-2007, 03:31 PM   #6 (permalink)
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Quote:
Originally Posted by olchev4x4 View Post
You get more thread engagement on a fine thread. They are stronger.
there is .015 differance in thread height between 1/2-13 and 1/2-20. And the hole size will be .031 too big. So if it was me i would stay with 1/2-20.
IMHO.
I agree.

Take into account what your using this for, if you are tapping into thinner material then you will get more threads in your material...I will try to use a fine thread when going into 3/8 and under thick steel...depending on application...

chances are that it needs to be a decent fastener if you are using 1/2 blot/threads so I would just stick with 1/2-20, if you have four or five other bolts holding it then you can probably be safe with going 1/32 oversize...

bit yes .015 per side of thread is alot actually.You will get more stuff in it if you now tap it 1/2-13
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Last edited by solarpower; 08-02-2007 at 03:32 PM.
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