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Old 01-09-2006, 10:37 AM   #1
Jkrause
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Homebrew.... rear corners ???

Looking for advise and pictures on fabricating some hombrew'd rear cornerguards for a YJ...... what's the radius on the tub ??? anyone make these.......

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Old 01-09-2006, 11:17 AM   #2
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do a quick search a guy did it not too long ago using a torch and clamping a piece of metal to his tub
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Old 01-09-2006, 12:12 PM   #3
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That was probably me-

I made mine for my '42 Flatfender. I first made a cardboard template then plasma cut it out of a sheet of 1/8" diamond plate. Then I clamped it to my tub with c-clamps and vise-grips, leveled it to the tub then heated it with a torch to bend it around the tub. This did mess up the paint in the area but I didnt care since the tub was getting a new paintjob later on.



Finished, I used 1/4" buttonhead bolts to secure them to the tub:

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Old 01-09-2006, 12:32 PM   #4
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i think ShellJeep did his corners this same way.
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Old 01-09-2006, 01:16 PM   #5
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I used a piece of 5" pipe tacked to the inside of my plate then used a press to bend the plate around the pipe.
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Old 01-09-2006, 02:35 PM   #6
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i used 1/8" diamond plate also cause that's what i had lying around but would recommend 3/16".
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Old 01-09-2006, 03:14 PM   #7
kpj
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I made mine on my CJ5 by going with the clamp/torch/weld method. Looked great when I was done.
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Old 01-09-2006, 07:23 PM   #8
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tub radius

the radius is the same as a ping pong paddle.
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Old 01-10-2006, 05:36 AM   #9
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why not just spend 100 bucks and buy some??

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Old 01-10-2006, 06:31 AM   #10
AmigoTJ44
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where are you getting 3/16 corners for $100
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Old 01-10-2006, 06:47 AM   #11
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Quote:
Originally Posted by Keithd2606
why not just spend 100 bucks and buy some??
Yeah, you're not going to find them for $100 and I bet he spent a lot less than that for some diamond plate and some button head bolts....
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Old 01-10-2006, 12:46 PM   #12
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Quote:
Originally Posted by Daltongp
Yeah, you're not going to find them for $100 and I bet he spent a lot less than that for some diamond plate and some button head bolts....
WORD
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Old 01-11-2006, 05:46 AM   #13
Upper2
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On a TJ the radius is 3.25 inches.

Last edited by Upper2; 01-11-2006 at 09:36 AM.
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Old 01-11-2006, 06:14 AM   #14
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Quote:
Originally Posted by Keithd2606
why not just spend 100 bucks and buy some??
Because we like making our own stuff
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Old 01-11-2006, 04:38 PM   #15
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BTW........... this AIN'T hardcore
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Old 01-12-2006, 06:05 AM   #16
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no, it isn't super hardcore, but it's interesting to see other people's home fabbed versions with their method of bending, and to document the radius for the search function.
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