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#26 (permalink) | |
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Rock God
Join Date: Nov 2005
Member # 60913
Location: columbus, ga
Posts: 1,168
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Quote:
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link to honda powered kid buggy... /forum/general-4x4-discussion/633445-honda-powered-kid-buggy.html K5 based buggy w/ tons, big block and 1410 everything... |
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#27 (permalink) |
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Rock God
Join Date: Nov 2005
Member # 60913
Location: columbus, ga
Posts: 1,168
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the vertical is an 8" c channel and the frame rails are 2 6"channels
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link to honda powered kid buggy... http://www.pirate4x4.com/forum/showthread.php?t=633445 K5 based buggy w/ tons, big block and 1410 everything... |
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#28 (permalink) | |
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Registered User
Join Date: May 2010
Member # 159915
Location: Maryland
Posts: 67
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Quote:
Also I agree you need a larger gusset at the top of the 8" channel vertical where it meets the horizontals running to the gooseneck. Does the trailer have a torque tube? |
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#29 (permalink) |
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Rock God
Join Date: Nov 2005
Member # 60913
Location: columbus, ga
Posts: 1,168
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no torque tube... the inside is fully welded... only one crossmember as you can see on the upper frame rail that goes left to right... i cant get a pic until tonight, but i dont think there is anything that will be discovered by the picture...
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link to honda powered kid buggy... http://www.pirate4x4.com/forum/showthread.php?t=633445 K5 based buggy w/ tons, big block and 1410 everything... |
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#30 (permalink) |
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Super Moderator
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After seeing that video, I'd address the neck first. You said no stress cracks - I say no stress cracks YET.
What is inside the enclosure? Can you through-mount some struts inside there from the top of the neck down to the deck, along the inner walls? Just throwing ideas out there.
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>David > 4x4Spot.com >It only hurts the first time you agree with me... >"A little nonsense now and then is cherished by the wisest men." |
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#31 (permalink) |
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Registered User
Join Date: May 2010
Member # 159915
Location: Maryland
Posts: 67
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My thoughts are that some of your flexing is coming from the two 6" channels being tied in the the edge of the 8" channel. That's why in addition to the to the larger upper gusset I would gusset the lower section and spread the load out over a larger area, this should get the flexing out of the gooseneck.
Last edited by JEEPTHANG MD; 05-24-2012 at 06:16 AM. |
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#32 (permalink) | |
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Rock God
Join Date: Nov 2005
Member # 60913
Location: columbus, ga
Posts: 1,168
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Quote:
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link to honda powered kid buggy... http://www.pirate4x4.com/forum/showthread.php?t=633445 K5 based buggy w/ tons, big block and 1410 everything... Last edited by draggbody; 05-24-2012 at 06:55 AM. |
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#33 (permalink) |
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108" Smurfmobile
Join Date: Aug 2000
Member # 1494
Location: The Land Of The Free, Thanks To The Brave!
Posts: 8,263
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see all that flat stock underneath, that's the bridge truss. for the relatively low cost, I would get you some 3/8" x 2" CR Bar and truss both your center rails on the bottom just like that. That truss was put on 12" High Tensile I beam, so your channel is WAY undersized and I would be doing everything I could to help it.
I think you have a good start on the neck bracing, and I would also put more cross members between the uprights, and the neck bars as well.
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Peter S. Di Primo PSD Enterprises, LLC - Waterjet, laser, metal forming, CNC work, Fiberglass and Carbon work, patterns and molds. No job too small. Prototyping and small production is our specialty, but we have the network to handle large jobs as well. Email me if you need something cut, bent, formed, milled, machined, etc. Founding Member - VCAS4WDC www.axlesnappers.org Help Fight Global Warming- turn your A/C on high and open all your windows. Alcohol, Tobacco, and Firearms should be a convenience store - NOT a government agency!!!! |
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#34 (permalink) |
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Registered User
Join Date: Feb 2011
Member # 183978
Location: Lubbock, Texas
Posts: 306
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In addition to a lot of the other suggestions, I'd cut a gusset to weld across the inside of the vertical channels in line with the top flange of the horizontal channel. That will stiffen up the uprights and take some twist out of it by tying the two sides together.
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#37 (permalink) |
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Registered User
Join Date: Mar 2008
Member # 111258
Location: Columbus,GA
Posts: 270
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There have been some discussion and some plans have been thrown around....not enough time for execution yet.
-going to sacrifice one of the drivers side propane spots for a brace -also have to move one of the passenger side toolboxes back -probably a brace from the side near the basket for straps to the goose arms also Interior wise Jimmy has painted it, stained cabinets which are also ready to be mounted. Pics to follow...it turned out very nice
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CCE/WDFA Buggy 454/400/LowMax/60/14 2004 Excursion 6.0L & 2003 Dodge 3500 |
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#38 (permalink) |
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Rock God
Join Date: Nov 2005
Member # 60913
Location: columbus, ga
Posts: 1,168
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figured i would update this thread... i haved the interior nearly finished, but thats not what the thread was about, with the advise given i added several braces to stiffen the neck... a small gusset under the front angled portion going to the hitch... i added a triangle shaped piece to the corner gusset and then a piece of 3" channel to that... i used a piece of 5/16 plate to gusset between the deck and vertical, as well as boxed the inside of the vertical channel... looking from the front of the trailer to the rear, i gusseted all four corners where the verticals meet the deck and where the verticals meet the cross brace... i am going to have some plates cut to add a torque tube as well as build a bridge truss under the two center frame rails...
any suggestions as to "preloading the trailer as to "tension" the bridge truss and torque tube... i was thinking to level it left to right, leave it attached to the truck and jack up the landing gear, possible even driving a rig up on the rear to effectively bow it up in the middle a little, and then weld everything in, so when its all relaxed the torque tube and bridge truss will have a little preload on them... btw, the trailer is night and day difference with whats been added so far... maybe just looking to get a little more of the chassis flex out of the center of the trailer... ![]() ![]() ![]()
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link to honda powered kid buggy... http://www.pirate4x4.com/forum/showthread.php?t=633445 K5 based buggy w/ tons, big block and 1410 everything... Last edited by draggbody; 11-14-2012 at 08:38 PM. |
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