The Transmission

2007 Hydra-Matic 4L80 (MT1)
2007 Hydra-Matic 4L85 (MN8)
OVERVIEW
The Hydra-Matic 4L80 and 4L85 are
close-ratio four-speed automatic transmissions that serve the heavy duty truck
market, full-size vans, as well as school buses and motor home chassis. The
4L85 was added as a heavier duty version of the 4L80 for the 2002 model year.
The 4L85 has heavy duty components to handle increased torque and horsepower
requirements. Those components include 5-pinion output and reaction gearsets.
Within these gearset assemblies, the smallest gears are the pinions that revolve
around the sun gears. Four-pinion gearsets are sufficient for most applications,
but adding a pinion gear to the gearsets allows them to handle higher loads.
The transmissions incorporate electronic
controls which consist of using either a powertrain control module (PCM), or
a transmission control module (TCM) interfacing with an engine control module
(ECM) to provide consistent and precise shift points and shift quality. These
controls continuously monitor shift timing, internal and external conditions,
and adjust shifts for consistency. Because the vehicle applications often include
trailering, the shift pattern can be selected by the driver to operate more
smoothly when towing (Tow / Haul mode). Likewise, shift stabilization limits
the amount of hunting between gears when traveling through mountains, with or
without a trailer.
MAINTENANCE
The only maintenance necessary consists
of fluid changes at differing duty cycles depending upon how rigorously the
transmission is used in its application. Both 4L80 and 4L85 transmissions use
DEXRON®-VI automatic transmission fluid.
DEXRON®-VI transmissions fluid
was developed to behave more consistently during temperature and other environmental
variations, as well as to provide even lubrication of the moving surfaces of
the transmission. This fluid is validated in all Hydra-Matic 4L80 / 4L85 transmissions.
FOUR-WHEEL DRIVE OPTIONS
The 4L80 uses the New Process (formerly
New Venture) NP263 2 speed electric shift 4wd and the NP246 2 speed active transfer
cases in the GMT800 series trucks.
| 2007
Hydra-Matic 4L80/4L85 Transmission (MT1/MN8) |
| Type: |
four
speed rear-wheel-drive, electronically controlled, automatic overdrive transmission
with torque converter clutch |
| Engine
range: |
4.8L
- 6.0L gasoline
6.5L - 6.6L diesel |
| Maximum
engine torque: |
440
lb-ft (597 Nm) (MT1)
460 lb-ft (624 Nm) (MN8) |
| Maximum
gearbox torque: |
885
lb-ft (1200 Nm) |
| Gear
ratios: |
|
| First: |
2.48 |
| Second: |
1.48 |
| Third: |
1 |
| Fourth: |
0.75 |
| Reverse: |
2.07 |
| Maximum
shift speed: |
1-2
5200 rpm |
| 2-3 5200 rpm |
| 3-4 5200 rpm |
| |
| Maximum validated gross
vehicle weight: |
up
to 18,000 lb (8165 kg) (application & axle ratio dependent) |
| 7-position quadrant: |
P,
R, N, OD, D, 2, 1 |
| Case
material: |
die
cast aluminum |
| Shift pattern: |
(2)
two-way on/off solenoids |
| Shift quality: |
force
motor control |
| Torque converter clutch: |
pulse
width modulated solenoid control |
| Converter
size: |
310mm
/ 12.2" (reference) (diameter of torque converter turbine) |
| Fluid type: |
DEXRON®
VI |
| Transmission
weight: |
wet:
115 kg (254 lb) (MT1) |
| wet: 115.5 kg (255 lb)
(MN8) |
| |
| Fluid capacity (approximate): |
bottom
pan removal: 4L - 6L (4.2 qt - 6.3 qt) |
| Pressure taps available: |
line
pressure |
| Towing capacity: |
up
to 22,000 lb (9979 kg) maximum gross combined vehicle weight (application
& axle ratio dependent) |
| Assembly sites: |
Ypsilanti,
Michigan |
| Applications: |
Chevrolet
Silverado 2500HD/3500 ( MT1 ) |
| GMC Sierra 2500HD/3500
( MT1 ) |
| Chevrolet Suburban (
MT1 ) |
| GMC Yukon XL ( MT1 ) |
| Chevrolet Express ( MT1,
MN8 ) |
| GMC Savana ( MT1, MN8
) |
| Hummer H1 (MT1) |
| W Series (MT1) |
|
|
|