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Here's the spline
end of the original, pre 1981 stock long-side inner front GM Dana60 shaft.
Prior to 1981 was when the shafts "necked down", which you can
clearly see in the picture.
One other thing is well illustrated
here. On an older axle shaft, even a 1981 and later "big" shaft,
there will likely be a lot of wear and corrosion. this can be a significant
weakness, as very often, when a shaft breaks, it does so at a place where
there is a stress riser - frequently caused by surface corrosion, nicks,
or flaws. That's why Drag racers polish their shafts to a mirror finish
- to remove surface stress risers. |
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This pic of the stock Dana60
front 30 spline stub shaft also clearly shows where it reduces in diameter
to about 1.258"
It also shows quite well the
"bluing" marks on the body of the shaft created as the shaft
passes through the coil in the induction hardening process. |
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Here's a comparison shot
of the Dana60 30 spline stub shaft versus the 35 Spline Dana70 stub shaft.
Note that both are exactly 12.0 inches long.
The other dimensions in the
pic are:
| |
Old 30
spline |
New 35
Spline |
| A |
1.500" |
1.500" |
| B |
1.258" |
1.377" |
| C |
1.281" |
1.472" |
|
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Another shot of the 2 stub shafts,
clearly showing how much bigger the 35 spline stub shaft is. |
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All the old next to all the
new. |
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Comparison of old and new
long-side inner shafts:
| |
Old 35
spline |
New 35
Spline |
| A |
1.492" |
1.473" |
| B |
1.494" |
1.441" |
| C |
1.494" |
1.441" |
| D |
1.568" |
1.566" |
| E |
1.318" |
1.584" |
|
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Comparison of old and new
short-side inner shafts:
| |
Old 35
spline |
New 35
Spline |
| A |
1.495" |
1.475" |
| B |
1.495" |
1.445" |
| C |
1.495" |
1.445" |
| D |
1.567" |
1.565" |
| E |
1.318" |
1.590" |
It seems odd, and I have no
hard factual or tech data to back this up, but the splines on the old
shaft actually "look better" to me. I don't know if they actually
are or not. But the real story is the dimension "E" - much larger
on the newer shafts! |
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This comparison is actually
an interesting optical illusion. Because the main operating diameter of
the newer shafts is so much bigger than in the older shafts, it actually
appears as if the newer shafts are smaller at the yoke. this is not actually
true, and they are bigger, or at least the same size as the old shafts ... |
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...as this picture and table
illustrates. These are the long-side inner axles.
| |
Old 35
spline |
New 35
Spline |
| A |
1.338" |
1.467" |
| B |
1.568" |
1.601" |
|
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35 spline stub on the left,
stock 30 spline on the right.
Reason enough to buy the kit
right there! |
Here are a bunch
more comparison pics:
|