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I hate it when this happens! Fear not, it's fairly simple to change u-joints. Here I will show one way to change a ujoint using a few simple tools and the front of my Land Cruiser as a work bench. |
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A hammer, a flathead screw driver, and a socket are all you need to do the job in the field. |
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Since this ujoint is not broken, all four c-clips need to be removed. |
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Tapping the clips with a screwdriver pops them right out. |
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Now it's time to start removing the u-joint. Using a socket or whatever else you might have, give the long side cap some solid hits with a hammer. |
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Hit it till the caps slide out to where the u-joint is bottomed out on the shaft |
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Now you can pull off the cap with a pair of pliers. |
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Now flip the axle around and pound the u-joint back the other way till it bottoms out again. Then pull that cap out with pliers. |
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Now the stub axle can be removed from the long shaft. |
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Repeat the same proceedure above for the stub axle. |
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The old u-joint has now been removed! |
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Be sure to use genuine Spicer u-joints.... Any other u-joint will fail when you need it most! |
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Grease up the caps to keep the needle bearings from moving during the installation process. |
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Slip the bare u-joint (without caps) into the stub axle. |
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Push the u-joint up into the hole till it bottoms out, and slip the cap on. |
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Lightly tap the cap into the stub axle. Be sure to keep pressure on the u-joint as you tap, so the needle bearings stay in place. |
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Tap the cap/u-joint a little farther in than it needs to be. This will help when installing the cap on the other side. You can also install that c-clip. |
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Slip the other cap into place. |
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Now tap it into the u-joint. Tap it till the c-clip on the other cap is fully seated against the axle. |
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Now you can install the other c-clip. |
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Now it's time for the long shaft. Slip the u-joint into the long shaft (without the caps on it.) |
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Repeat the proceedure you did for the stub axle. Push the u-joint until it is bottomed out against the shaft, and slip the cap on. |
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Tap the cap down and install the c-clip. |
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Flip the axle over and slip on the other cap. Tap the cap till the c-clip on the other cap is fully seated into place. |
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Pop the c-clip into place. |
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Whallah! An axle shaft that's ready to rock! |
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