Track-Kick Transfer Case SYE question (Kid Buggy) - Pirate4x4.Com : 4x4 and Off-Road Forum
 
Pirate4x4.Com : 4x4 and Off-Road Forum  

Go Back   Pirate4x4.Com : 4x4 and Off-Road Forum > Brand Specific Tech > Suzuki
Notices

Reply
 
Share LinkBack Thread Tools Display Modes
Old 01-07-2020, 06:15 AM   #1 (permalink)
Registered User
 
Join Date: Oct 2005
Member # 55423
Location: Buffalo, New York
Posts: 127
Track-Kick Transfer Case SYE question (Kid Buggy)

Older time Pirate Guy, new to the Suzuki platform.

I'm currently building a smallish buggy for my son, I purchased a Samurai for the front axle, and the case (saved for another project at some point), a 1996 sidekick with a 1.6 16v 5 speed and 5.13's for parts, and then a 2000 tracker with a 2.0 and auto with 4.62's.

I'm currently getting the 2000 stripped so the driveline can go on to my chassis cart and noticed both of the shafts are slip yoke going into the case.

After some searching (Yes I searched ) it appears that there is some aftermarket support for the earlier vintage tacker case -pre 98 but I haven't found anything for the newer case (Post 1998).

Do I need to steal the case out of my 96 to bolt to the 2000 4 speed auto? Is there a hack and tap option with sami flanges or yota flanges for the 2000 case?

I assume I need to keep the 2000 case so the computer has the speed signal to shift properly?


Does anyone have a direction to take on this?

Any help or guidance is appreciated.

Edit- looks like a Dana 300 and a rad designs shifter might be a potential solution after some additional reading.

Last edited by WellUsedYJ; 01-07-2020 at 07:33 AM. Reason: additional info
WellUsedYJ is offline   Reply With Quote Quick reply to this message
Old 01-10-2020, 05:32 PM   #2 (permalink)
Registered User
 
Join Date: Aug 2010
Member # 166598
Location: Phoenix Az
Posts: 529
Get older case, bolt new style speed sensor on old case (yes it bolts in), still will need to hack/tap old t-case shaft for fixed yoke. Enjoy fruits of labor
chevy1925 is offline   Reply With Quote Quick reply to this message
Sponsored Links
Old 01-10-2020, 06:07 PM   #3 (permalink)
Registered User
 
Join Date: Dec 2006
Member # 84361
Location: Portland, OR
Posts: 2,139
I put a gear set in a 2002 Grand Vitara recently that said it only fit the older cases. I think that they are all the same. At least for the stuff that still has a straight axle in the rear and the 1.8:1 case.
__________________
Toy, 4.3, 4l60, d300, tons, 38's, Trail Slut
JHF GB Chassis in progress.
crazybluerider is offline   Reply With Quote Quick reply to this message
Old 01-10-2020, 07:06 PM   #4 (permalink)
Registered User
 
Join Date: Aug 2010
Member # 166598
Location: Phoenix Az
Posts: 529
Quote:
Originally Posted by crazybluerider View Post
I put a gear set in a 2002 Grand Vitara recently that said it only fit the older cases. I think that they are all the same. At least for the stuff that still has a straight axle in the rear and the 1.8:1 case.


Negative. 96 or 98 swapped to a different spline on the outputs and manual 99-05s will have a 23 spline input on the t-case, not 21. Sometime in 03 they changed the autos to 23 spline as well.
chevy1925 is offline   Reply With Quote Quick reply to this message
Old 01-11-2020, 08:39 AM   #5 (permalink)
Registered User
 
Join Date: Dec 2010
Member # 178200
Location: Somewhere in Texas
Posts: 1,082
I did mine the poor man's way. I welded a nut to the output shaft and used a big washer, an O-ring, silicone and a short bolt to hold my yolks in. Worked fine and didnt leak.

Last edited by SLOWPOKE693; 01-11-2020 at 08:40 AM.
SLOWPOKE693 is offline   Reply With Quote Quick reply to this message
Old 01-17-2020, 10:00 AM   #6 (permalink)
Registered User
 
Join Date: Dec 2006
Member # 84361
Location: Portland, OR
Posts: 2,139
Quote:
Originally Posted by chevy1925 View Post
Negative. 96 or 98 swapped to a different spline on the outputs and manual 99-05s will have a 23 spline input on the t-case, not 21. Sometime in 03 they changed the autos to 23 spline as well.
That makes sense since mine is an auto.
__________________
Toy, 4.3, 4l60, d300, tons, 38's, Trail Slut
JHF GB Chassis in progress.
crazybluerider is offline   Reply With Quote Quick reply to this message
Reply

Quick Reply
Message:
Options

Register Now

In order to be able to post messages on the Pirate4x4.Com : 4x4 and Off-Road Forum forums, you must first register.
Please enter your desired user name, your email address and other required details in the form below.
User Name:
Password
Please enter a password for your user account. Note that passwords are case-sensitive.
Password:
Confirm Password:
Email Address
Please enter a valid email address for yourself.

** A VERIFICATION EMAIL IS SENT TO THIS ADDRESS TO COMPLETE REGISTRATION!! **

Email Address:
Insurance
Please select your insurance company (Optional)

Log-in


Thread Tools
Display Modes

Posting Rules
You may post new threads
You may post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On



All times are GMT -7. The time now is 08:06 AM.


Powered by vBulletin® Version 3.8.8 Beta 4
Copyright ©2000 - 2020, Jelsoft Enterprises Ltd.
Search Engine Optimization by vBSEO 3.6.0 ©2011, Crawlability, Inc.
User Alert System provided by Advanced User Tagging (Pro) - vBulletin Mods & Addons Copyright © 2020 DragonByte Technologies Ltd.
vBulletin Security provided by vBSecurity v2.2.2 (Pro) - vBulletin Mods & Addons Copyright © 2020 DragonByte Technologies Ltd.