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The 609 I'm building doesn't have a third yet... so my question is, does anyone have a measurement of how far the shafts should be protruding into the housing per side? And perhaps the gap between both shafts?

I'm a newb when it comes to 609s, and my search wasn't fruitful. Its for a spidertrax housing. Not sure if that makes a difference or not.
 

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Dana 60 shafts will all need to be machined because the seal surface area will not fit into the 9" carrier.
 
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