Okay, I thought I would post this and pics to let everyone know what I have determinded to be the easiest way to remove a Dana 60 kingpin without a cutting torch, any kind of heat or 8 foot cheater bars.
(This one I owe to JMHinesCJ, it was his idea).
During this process, I tried 7 feet of cheater on my 3/4" breaker bar and broke the breaker bar. I also snapped my 7/8" x 9/16" acorn lug nut in half.
I didn't have access to a cutting torch for heat, so I drilled a 1/2" x 1/2" hole in the bottom side of the kingpin and filled it with weld to get it red hot.
Broke the lugnut after that.
So here is what works:
-Get a 4 inch angle grinder and a very thin cutting disc. Cut a deep groove all the way around the kingpin that goes to the shank. Make cut ALMOST to the underside of the kingpin head where the kingpin touches the C (see pic)
Once cut is made (about 3/8" deep), take lug nut, insert in kingpin, put 3/4 inch ratchet and 7/8" socket on it and give a small tug. It will break loose.
Total time takes about 3 minutes per kingpin.
No heat, no broken tools.
Good luck!
(This one I owe to JMHinesCJ, it was his idea).
During this process, I tried 7 feet of cheater on my 3/4" breaker bar and broke the breaker bar. I also snapped my 7/8" x 9/16" acorn lug nut in half.
I didn't have access to a cutting torch for heat, so I drilled a 1/2" x 1/2" hole in the bottom side of the kingpin and filled it with weld to get it red hot.
Broke the lugnut after that.
So here is what works:
-Get a 4 inch angle grinder and a very thin cutting disc. Cut a deep groove all the way around the kingpin that goes to the shank. Make cut ALMOST to the underside of the kingpin head where the kingpin touches the C (see pic)
Once cut is made (about 3/8" deep), take lug nut, insert in kingpin, put 3/4 inch ratchet and 7/8" socket on it and give a small tug. It will break loose.
Total time takes about 3 minutes per kingpin.
No heat, no broken tools.
Good luck!