Stumbled on a handy chart...
8.8 Ford IFS is rated at 1250 continuous & 4600 max torque (comparable to the 9.25" Chevy heavy duty IFS)
8.25 Chevy IFS is rated at 3581 max torque
Dana 60 front is rated at 1500 continuous & 5550 max torque
Thinking if a "bone stock" 28 spline 10 bolt 8.25 Chevy lives on 1000 HP awd trucks I should be good to go with my 28 spline 10 bolt 8.8 stocker with upgraded axles. Anybody know how wheel size and gear ratios play into these figures??
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(In lb-ft, from published axle manufacturers' sources)
Notes
A "+" indicates that the manufacturer offers higher-rated versions.
*Continuous Output Torque
** Maximum Output Torque
Axle COT (lb-ft)*/ MOT(lb-ft)**
AAM/GM 7.25 IFS-2,333
AAM/GM 8.25 IFS-3,581
AAM/GM 9.25 IFS-4,643
AAM 9.25 Front-4,663
AAM/GM 7.63 SF Rear-3,165
AAM/GM 8.5/8.6 SF Rear-3,829
AAM/GM 9.5 SF Rear-4,993
AAM/GM 10.50 FF Rear-6,242+
AAM/GM 11.50 FF Rear-8,321+
Dana 28 TTB 575 / 2,350
Dana 30 Front (all) 640 / 2,350
Dana 35 TTB & IFS 920 / 3,700
Dana 44 Beam & TTB 1,100 / 3,460
Dana 50 Beam & TTB 1,200 / 5,000
Dana 60 Front 1,500 / 5,550
Dana 70 Front 2,000 / 8,000
Dana 35 Rear870 / 3,480
Dana 44 Rear 1,100 / 3,460
Dana 60, 61-SF Rear 1,500 / 5,500
Dana 60, 61HD-FF Rear 1,500 / 6,000
Dana 70, 70U Rear 2,000 / 8,000
Dana 70 HD Rear 2,000 / 8,800
Dana 80 rear 2,500 / 10,000
Ford 8.8 IFS/IRS 1,250 / 4,600
Ford 7.5 Rear 870 / 3,230
Ford 8.8 (28spline) Rear 1,250 / 4,600
Ford 8.8 (31spline) Rear 1,360 / 5,100
Ford 9.75 SF Rear 1,600 / 6,100
Ford 10.25 FF Rear 2,000 / 8,300
Ford 10.50 FF Rear 2,900 / 10,660