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built 12V / P7100 pump help?

8.8K views 7 replies 6 participants last post by  WayneJ  
#1 ·
Looking for a little help from some of you 12V guru's.

I just completed a truck build and I'm having some real driveability issues.
The engine in question is a low mileage '97 12 valve Cummins.
It has a BHAF, 4" straight exhaust, 370 injectors, 191 DV's, adj boost elbow,
#4 fuel plate, and a 4K GSK.
The truck runs awesome, but the throttle is extremely twitchy.
Whenever you hit a pot hole or bump in the road that jars your foot the engine wants to take off, then when you lift off the accelerator pedal you get the reverse jolt, which in turn bounces your foot again, and so on and so on. It's especially bad when trying to cruise at a low speed ( I live on a dead end rural road) in third gear...It's so damn herky jerky that I have to gear down and run it up in RPM's.
I did notice when I installed the engine that there was what felt to be a slight bind in the throttle lever on the inj pump...like it was smooth up to a point and then it required more effort to get past one little spot.

Whats causing this?....something going on with the AFC? a governor spring adjustment maybe? is this a characteristic of 4K springs?
How can I retune this thing for controllable power delivery?
Any help or suggestions would be appreciated.

Thanks guys,

Wayne Johnson
Portsmouth, OH
 
#3 ·
be care full doing the above, only because the nuts may not be threaded on that far and 2 clicks out may be only 1 thread engaged

while I do agree with the above I only add caution cause you dont want the nuts coming off.....

and I was going to say get used to it there are no weights on my touchy 24V

and my wife fogs out the road when she drives it......
 
#4 ·
i wouldnt say get used to it. my 4k's dont do it at all. i remember something about one of the throttle return springs breaking. IIRC there are two return springs. one of them breaks quite often with age. you wont notice it with a stock truck though. once you turn up the fuel and it has good throttle response, it will be very noticable, and create the "herky jerky" issue you describe. none of mine have ever done it, so im not 100% sure about it. it woudnt be hard to check anyway.
 
#5 ·
IIRC, the nut that holds down each side of the gov. spring assembly should be set so that the stud sticks out at least one thread. I agree that you definitely dont want only one thread holding the gov springs on, but if set correctly the nut should be fully threaded on, and have a bit of the stud sticking up. One or two clicks really isnt much in terms of thread count, but will make a world of difference in spring tension and touchiness.

Of course this is all assuming nothing else is messed up in the throttle linkage, as busyfixin said, if any of the return springs are broken they must be fixed first.
 
#6 ·
I had the same problem after installing the 4k gov springs, as stated above a slight adjustment fixed the problem.

Pete