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Dana 60 Offset Dimensions

5.9K views 1 reply 1 participant last post by  Scotch740  
#1 · (Edited)
Ok go easy on me here. Im still learning but through searching I think this is a reasonable plan. Just want a sanity check.

I have a lead on a 88 F350 D60 front and sterling 10.25 rear, 351 says it runs and he just rebuilt it but needs headers and hasn’t been fired up since rebuild. All for $500. Im really just after the 60 so everything else is a bonus.

Problem:
The 88 D60 has a diff offset 3.5” more to the drive side. This would be an issue swapping into a LJ due to the offset and frame clearance (stock motor, trans and TC) if I were to keep it full width, correct?

The plan:
-Shorten the passenger side tube 3.5” and use a 78-79 aftermarket pass side inner shaft. Thus bringing my WMS to ~65.75”.
-Gears, ARB, rebuild.
-35 spline outers and warn hubs eventually. Already has lockouts which I plan to use for the time being.

Going off numbers I have found online: (Sorry bout the crappy color quality, looking for a good way to turn DWG. files into quality JPEGS.)
Original WMS = 69.25
I read that someones driver spring perch to pinion center was 7.5” CAN SOMONE CONFIRM THIS?
That gives an axle center to pinion center dimension of 10.75” and pinion to driver WMS of 23.875.
Original axle center line to pinion center = 10.75
Image


Pass Cut down 3.5”
WMS = 65.75”
Axle center line to pinion center = 9”
Image

Sound reasonable?

Questions:
-Would this center the pinion with my TC output well enough to prevent binding or vibs from the front drive shaft?
-Can anyone confirm the driver WMS to pinion center of the 85-99 Ford D60s?
-One reason for the swap is to get a better pinion angle while achieving an acceptable caster. (I want to be able DD this if I put this much effort in it) Has anyone needed to change angle of the inner Cs to maintain caster and get the proper pinion angle? (Currently running 13-14* pinion on my LP D30 right now IIRC) And, Yes I know I can disconnect the hubs on the 60.

Any other thoughts or comments would be great. From what I have read I think I should be able to run a 3 link front set up with out too much trouble.

Thanks to everyone for talking me out of a D44, into the 60 and out of my $$$:)
 
#2 · (Edited)
Well I took some rough measurements on the D30 just before it started raining. I calculated the pinion center line being 8-1/8" the from the axle center line. Which seams like it would not be an issue if my other calculations are correct and my Axle CL to Pinion CL dim would be 9" on the 88 Dana 60 with 3.5" cut off the pass side.

Soo... If someone could confirm the dimensions I posted above that would be great!

Also if anyone has any comments on using 78-79 passenger inner shaft on a newer axle that has been cut down 3.5" Id appreciate it.

Edit:
OK found the chart on the 60 bible not sure why I missed it before. Looks like the 79 pass shafts are 34.56" and the 88 is 36.97" so a difference of 2.41". SO my new question is where did that extra 1.1" go if the WMS is the same for both? Knuckles/spindles I guess?