jdjanda said:
I know your trying to push the envelope here, but is this an area you want to try? Either holding the brake or running the variable TC switch thingy will have the same results. Lower effective ratio and more heat. However do you know how well the "switch thingy" is going to hold up in real world wheeling? What's going to happen when you suck air for a few seconds, or going back and forth between reverse and drive? I'd rather go a little lower in gearing then risk not having a running tranny on the trail.
Is there another approach to take, what does the switch do exactly? Does it hold a band or let one slip, maybe something you can replicate with a custom TC or valve body work?
I've got the lower gearing taken care of.. I'm going to run a NP203 GRB in addition to a regular transfer case(ie an extra 2 to 1)
The switch pitch is actually a "special" torque converter that has two stall speeds(1800 and 2800 I believe) which is electrically actuated. This is also why it is called variable pitch. As far as I've seen, it is a different pump, input gear, and torque converter as well as some wiring. No special bands, clutches, etc(ie regular TH400 parts from the input back). I can still do all the fun TH400 upgrades I want.
The "biggest" benefit of it is the ability to get a lower crawl ratio without having to shift into neutral first(ie switching the tcase into a low gear). Basically, I can go from a low range of 97 to 1 to 126 to 1 at the flick of a switch(based on the torque converter multiplier of 2 to 1 for normal and 2.6 to 1 for "on") The other benefit is not burning up the brakes by riding them.
As for the durability, the switch pitch is used by some people in racing behind big block caddy's(ie at least 400ft/lbs of torque in stock form) so I think it would hold up to wheeling... especially with a larger tranny pan, and a "high capacity" cooling circuit.
As for why I'm considering this approach, I've got a couple of reasons:
The most important reason being I want to ensure I'll be low enough. Since I'll have the tranny ripped apart for a new output shaft, I figure for another $50-$100, I can help my low range a bunch without killing my highway driving.
The other notable reason is it is going to go in a show-n-go rig. Think along the lines of Marlin and his 1000 to 1 crawl ratio. Needed? Hell no. Cool? Absolutely

What can I say, my rig is my toy and toys are for fun
BTW, I'm not trying to push the envelope at all.... I'm trying to think outside of it

I'm not afraid to spend a little money on an experiment. I've done it before, failed, but learned a shit load from it.